custom Valve disk precision casting parts with polished surface ASTM JIS

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Valve disk precision casting parts with polished surface X ray inspection.

 


Quick Detail:


 

  • Casting of valve disk for flow control industry;
  • Casting process: silica sol lost wax method;
  • Material: stainless steel AISI 316, UNS S31600, BSEN 1.4401,DIN X5CrNiMo17-12-2;
  • Size: 70mmx150mmx10mm;
  • Weight: 0. 68kg;
  • Foundry with PED 97/23/EC & AD2000 W0 Certificates;
  • Quality control ISO9001:2008 certificated;
  • NDT such as Dye test, X ray inspectio are performed.

 
 


Description:


 
Precision casting valve disk parts manufactured by Winnington casting using ceramic shell process. We can perform material such as Stainless steel, alloy steel, carbon steel for castings weight from 10g to 80kg.
 
The most common materials that Winnington casts are :

Stainless Steel (70%)

Carbon Steel(20%)

Alloy Steel(10%)

303, 430, 420, CF3M (AISI 316L), CF8M (AISI 316), CF8 (AISI 304),CD4MCu, CD4MCuN,ANC20, ANC22,1.4408,1.4517, 1.4306, 1.4581, 17-4PH, SCS1, SCS2

and more

WCC, 1020, S355JR, SCS16, SCS14, SCS13, 1.0619, WCB, WCC, 1045 , LCC

and more

ANC2,CLA12C,42CrMo,7Q,8Q,4140,6150

and more

 
 

Precision casting process
 
 
First, a wax injection machine creates a wax pattern through a wax die. Patterns are then assembled onto a sprue/runner system which carries the pattern through 
 
the remainder of the process. Next, successive layers of ceramic and stucco are applied to form a hard shell. The molds are then heated to remove wax inside and 
 
placed into a sand bed. From there, molten metal is poured into the hollow mold.
 
Finally, the ceramic shell is broken off and the castings are cut away, heat treated and perfected to meet customer specifications. This method ensures each part 
 
meets the products' dimensional tolerances.

 

 


Applications:


 
Mechanical Components in Valves&pumps,Marine, oil, gas, medical, military, electronics industries. 
 


 
Specifications:

 

Casting weight

10g~80kg

Wall thickness

1.5-2mm Min

Standards

ASTM,JIS,DIN,BS,MIL

Casting weight

10g~80kg

Casting process type

silica sol lost wax casting

Machining

CNC machining,CNC lathe

Surface finish

pickled, zinc plating, black phosphating ,vibration polishing, electro polishing, satin polishing, hand polishing

Tolerances

Raw Casting tolerances in drawing are according to DIN VDG-Merkblatt P-690; Dimension less than or equal to 24mm will in accordance to D1 standard; Dimension greater than 24mm will in accordance to D2  standard

 

Competitive Advantage:

 

One-stop Services of Winnington Casting
 
Winnington Casting has 14 years experience pouring a wide variety of stainless steel, carbon steel,  alloy steel casts. We offer services from wax die making, wax injection, pouring, secondary machining, welding, heat treatment to electro polishing and other surface finishing method.
 
Let Winnington Casting take care of your Stainless Steel casting needs!
 

 

 


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Ms. Sophia Peng
Tel: 86-752-2652780
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Winnington Casting CO.,LTD
Xikeng Industrial Zone,Huihuan Town, Huizhou, Guangdong, China (Mainland)
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