Zirconia Ceramics(ZrO2) materials are used in very high wear applications with very high pressure, possessing higher fracture toughness and stiffness than alumina. Zirconia is widely applied for its high strength, toughness, wear and thermal properties. It warrants its usage for longer life and reduce less time where alumina fails in this applications.
During manufacture, the zirconia powder is combined with oxides such as yttria, magnesia or tetragonal. The material is almost partially stabilized or even it can be fully stabilized if required, the different composition allows different properties to be enhanced.
Advantages of Zirconia Ceramics
*Excellent fracture toughness
*Very good wear resistance
*High corrosion stability
*Low thermal conductivity
*CTE in range of steel
Applications of Zirconia Ceramics
1.Various wear parts for wear applications
2.Valves and pump components
3.Ceramic plain, balls and roller bearings
4.Tubes, fixtures etc. for High temperature
5.Copper tube extruding & reducer dies
6.Thermal insulation components
7.Wear resistance and Cutting blades
8.Ceramic knives
9.Grinding media
| Characteristics | Unit | 95 Al2O3 | 99 Al2O3 | ZrO2 | GPSi3N4 | BN | Glass Ceramic |
| Crystal Structure | - | hexagonal | hexagonal | tetragonal | hexagonal | hexagonal | - |
| Color | - | white | ivory | white | gray | white | white |
| Density | g/cm3 | 3.65 | 3.88 | 5.95 | 3.22 | 2.26 | 2.55 |
| Water Absorption | % | 0 | 0 | 0 | 0 | 0.0-1.0 | 0 |
| Young's Modulus | Gpa | 280 | 350 | 205 | 295 | 670 | 65 |
| Vickers Hardness | Gpa | 14 | 20 | 12 | 18-20 | - | - |
| Flexural Strength @R.T. | Mpa | 280 | 300 | 900 | 650 | 51 | 100 |
| Compressive Strength @R.T. | Mpa | 2000 | 2500 | 2200 | 2200 | 230 | 500 |
| Thermal Conductivity @R.T. | W/(m*k) | 18-25 | 30 | 2.2 | 25 | 20 | 1.7 |
| Thermal shock resistance | Δ(℃) | 220 | 180-200 | 280-350 | 450-650 | >1500 | 25-100 |
| Max. Working Temperature @R.T. | ℃ | 1500 | 1700 | 850 | 1200 | 960 | 800 |
| Volume Resistivity @R.T. | Ω*cm | >10^15 | >10^14 | >10^12 | >10^14 | 10^13 | 10^16 |
| Dielectric Constant (1 MHz @R.T. ) | - | 9.5 | 9.8 | 26 | 8.2 | 4.08 | 6.02 |
| Dielectric Strength | kV/mm | 16 | 22 | - | 16 | 375 | 40 |
About UniPreTec
UniPreTec provides high-performance ceramic products in Alumina, Zirconia, Boron Nitride, Machinable Glass Ceramic, Silicon Nitride and further special materials. Along with these materials, we offer several machining from which to choose such as cutting, drilling, sawing, turning, grinding, polishing etc.. Furthermore, our technologies and equipments allow us to provide various and flexible forming processes, like dry pressing, isostatic pressing, extrusion, injection moulding and slip casting.
