Function
Gantry Welding Machine MZG1000*2 Gantry SAW welding machine is a kind of special equipment which is used for automatically submerged arc welding of box-beam (column) and similar components. It carries out the automatic submerged arc welding in the control of computer. It is high in quality, beautiful in welding and high in welding efficiency. Automatic flux spreading and retrieving and mechanical automatic tracking device are available. It is a kind of necessary equipment in the industry of steel structure.
The working principle is to place the workpiece onto CNC carrying conveyer and rollers. It may also be placed onto the bracket.
Main technical Parameters
● Height of the wing board: 200-800 mm
● Thickness of the wing board: 6-40 mm
● Height of the web: 200-1500 mm
● Thickness of the web: 6-32 mm
● Length of the usable work piece: 4000-15000 mm
● Welding speed: 240-1500 mm/min
● To-and-fro stoke of the welding arm: 800 mm
● Welding position: fillet welding in the flat position
● Size of the usable welding wire: 3.2-5 mm
● Flux recovery capacity: 100 kg * 2
Mechanical Part
The machine consists of gantry, welding head, wire reel, mechanical torch tracking device, flux spreading and retrieving device and electrical control system.
● Gantry is adopted with welded structure. 2 sets of welders, 2 welding heads, 2 wire reels, 2 tracking and flux spreading and retrieving devices are mounted on the gantry. Main and auxiliary sliding seats are equipped under the gantry to drive the gantry moving on the tracks (except for the fixing type).
● The traveling of the gantry is double-driving. The driving motor is used step-by-step motor or frequency conversion AC motor to drive the traveling wheel through decelerator to do the friction transmission on tracks. Its traveling speed is the welding speed (stepless governing).
● The two welding heads travel on the sliding track of the gantry beam. Its driving mode is that step-by-step motor or AC asynchronous motor drive the welding head on the beam to move left and right through decelerator and leading screw. The up-and-down moving of the welding head is driven by step-by-step motor or AC asynchronous motor.
● The mechanical tracking of the torch is mounted at the lower side of the head. It may meet the requirement of that the nozzle will align the welding seam all the time and keep a certain distance with the welding seam.
● Automatic flux spreading and retrieving device in mounted on the head to do the work of that spreading flux before welding and retrieving flux after welding.
● The operation system of the two sets of welders is installed in one operation cabinet. The operation cabinet in mounted in the middle of the gantry frame. The two operation cabinets are fixed over the electrical control box.
Technical files
● Using manual (Include electrical schematic)
● Shipping list
● Certification of the machine
● Drawing of the machine
● Hydraulic using manual, inverter using manual, submerged arc welding using manual
Machine Pictures
