High Efficiency Heating Cooling Cycle Steam RHCM Injection Molding Temperature Controller
High-gloss & non-mark with rapid heating and cooling injection moulding technology system is also called one of the molding technologies as RHCM(Rapid Heat Cycle Moulding), this technology improves the moulds' surface temperature rapidly through the way of 180 heat water or high temperature steam etc,make the mould's surface temperature reach to over Tg Glass Transition Temperature,then starting injection moulding progress, when mould filling process is finished transferred into use cooling water as cooling media to decreasing the mould's surface temperature rapidly,thereby changing the plastic products' surface characteristics.
High-gloss steam mould temperature control unit mainly adopts high temperature steam, inject high temperature steam after injection molding machine closing, first increase the mould’s temperature to the setting point, then shooting rubber into cavity, after injection machine finishes pressure maintaining switchs into cooling down, start injecting cooling water, mould’s temperature drops to the setting point rapidly then opening mold, after that blowing air into moulds to blow cooling water away completely, finish the whole injection pocess. The whole product uses components imported from Europe and America, insuring machines’ long-term stability and life span, such as: SiemensSPECKGrundfosWESTBurkertMoeller,etc.
Reasons To Solving the Bond Lime
|
Flaw |
Content to improve |
Advantages |
|
Bad appearance |
Lustrous surface(remit line eliminate,stripe eliminate) |
1.High quality 2.Cut down the cost 3.Cyclicity |
|
Low liquidity |
1.Thin-walled forming 2.Thick-walled forming 3.High-accuracy forming 4.Low-liquidity resin |
1.Lightweight 2.Short molding cycle 3.Wide application |
|
High residual stress |
1.Eliminate residual stress 2.Eliminate distorted |
1.Large-scale 2.Suitable for optical products |
This technology has been adopted by those manufacturers that have large production of auto parts or FDP parts.
Compared with traditional injection molding process,high smooth non-mark rapid heating and cooling injection molding can improve products' surface glossiness,solving the problem of products' surface welding mark,also can improve the hardness of surface.What's more,high smooth non-mark rapid heating and cooling injection molding also can be used in the plus fiber engineering plastic,can solve the surface floating fiber problem effectively.
Applications:
Wide Application Prospects in Electronics,automobile,commuication, daily necessities,medical equipment industry,etc,such as LCD TV,LCD ComputerMonitor,Laptop,Mobile phone,Car LCD,Automotive upholstery,Lamp and optical,OA,AV instrument,etc.
Specifications:
|
Model |
Unit |
AFCH-1600CH |
|
Power Supply |
V |
3N-380V/50HZ |
|
Total Power |
KW |
3.06 |
|
Control Mode |
|
Computer PLC process and human-computer interface control |
|
Speed of Hot/Cool Transfer |
S |
15~50 |
|
Power of Cooling Pump |
KW |
3.0 |
|
Size of inlet&outlet for cooling water |
INCH |
1.5 |
|
Size of steam entrance |
INCH |
1.5 |
|
Size of steam circulation system |
INCH |
1.5(3/8*12) |
|
Dimensions (L*W*H) |
MM |
1375*550*1570 |
|
Weight |
KG |
220 |
Remarks:
1. We reserve the right to make changes to the above specifications without notification.
2. Some special specifications could be custom-manufactured as you requested.
Competitive Advantage:
1. Remove weld lines,weld mark,ripple and sliver marks on the products' surface.
2. Solve plastic products' surface shrink phenomenon for good.
3. Improve the fineness level of products' surface,make fineness reaches mirror surface.
4. Products don't need spray paint subsequent processing,improve the rate of finished products by 20-30%.
5. Solve the floating fiber phenomenon of add fine products improve the quality.
6. Make thin-walled forming improving injection liquidity,improve products' quality and intensity.
7. Reducing the injection cycle by over 60% of thick-walled forming,improving the liquidity and filling effect of plastic.
Our service:
1.Your inquiry related to our products or prices will be replied in 24hours.
2.We can send “Process Cooling&Heating Selection Table” to you for selecting suitable units.
3.We will offer detailed Technical Solution including configuratuion and design idea for you.
4.OEM&ODM, any your customized units we can help you to design and put into product
Service commitment
HONGGAN provides 15 months guarantee since date of bill of lading, all the products are passed strict test, Warranty period caused by product itself factors in the failure, we can replace or recondition the product without charge. If out of guarantee period, we still can charge the buyer cost price of spare parts and provide Technical Product support for customers.
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