High Speed PP PS Plastic Cup Marking machine for Forming Filling Sealing
Video link: http://youtu.be/3Wmr81Ek25A
I. Project Overview
Plastic cup Forming Filling Sealing Machine adapt for a variety of milk, fruit juice, jelly and thick butter and other products.The machine uses servo motor drive, programmable logic control and temperature control, photovoltaic systems, SMC pneumatic control systems, automatic completion sheet preheating, forming, filling, coding, sealing, punching out the cup.CIP optional, automatic cleaning device and man-machine interface, suitable for medium-sized enterprises automated production.
Packing supplies:liquid
Packing material:Prefabricated sheet PS,PP
II. Technical description
1,Technological process
Sheet warm up
Stretching into type
Filling
code
Electric light follow
Sealing
Die cutting
Out of the cup
2, Equipment Introduce
Components and function
- Apparatus main body and drive, chain plate traction system
Including servo motors, precision reducer, gear consisting of linear stepper system, traction drive chain, action positioning device, stainless steel chain
- Sheet preheating system
Pneumatic clamping preheat plate . Made by three set of pneumatic devices,:Slide guide devices, the standby unit. No sheet alarm.
- Filling System
Filling use the most practical valve control piston and the sleeve of the most wear-resistant ceramic material, wear-resistant better than ordinary materials 5-10 times, no leakage.Independent quantitative filling, can freely adjust the desired filling volume.Filling head for the network installation without bubbles desert without spillage. parts are 304 stainless steel, welded no dead ends. External barrel by heating devices, and equipped with a stirring system.
- Automatic labeling system
Made by the coiled material storage racks, scrap frame, photoelectric sensor, corrective devices.
- Sealing System
Use Mitsubishi temperature control module, heating /constant temperature control unit, temperature sensors, sealing device rack, prop cup device, sealing plate, pneumatic capping unit. Ensure sealing quality.
- Die cutting system
Servo motor drive punching.The machine is using combination knife , the material of the cutter is imported alloy steel , line cutting, punching knife blade sharp and durable.
- Cup out feeding system
Use the hob to cut the excess sheets of both side, can be connected to conveyor
- Electrical control system
Made by power supply circuit, the control circuit,the electrical protection device
- Pneumatic system
Made by a pneumatic FRL, electric control valve, pressure protection switch, gas circuit and connectors
Equipment Configuration
- Touch screen SIEMENS
- PLC Mitsubishi
- sensor Omron
- Temperature control module Mitsubishi
- Main electrical parts Schneider
- pneumatic element SMC
- Two sets of servo motor Panasonic
- Two sets of precision gear reducer made in china
- Filling system 304 stainless steel
- Outsourcing and frame 304 stainless steel
- other Bearing Steel and engineering plastics
TECHNICAL PARAMETER
| Production capacity | 9000-20000 cup / h |
| The sealing power | 16KW - 60KW |
| Power supply | 3N+PN-50HZ 380V/220V (three-phase five wire) |
| Pressure | 0.7 - 0.9MPa |
| Consumption | 1.2 - 2.2 m3 / min |
| Size | 5500mmx1400mmx2500mm |
| Weight | 3T-5T |
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