Full-Automatic Carbonated DXGF Triple Bottling Line Include Washing , Filling , Capping
1. Outline:
DXGF18-18-6 triple bottling line set of washing, filling, capping in one, is the introduction, digestion and absorption of foreign advanced technology, according to China's pure water, mineral water, carbonated soft drinks and other beverages containing irrigation loading process requirements, self-innovative design, developed from a domestic advanced level bottled production line.
1, duct transfer star wheel with dial bottles into the bottle synergistic way.
2, with card bottle protection device.
3, bottle clip bottle stuck parts, stable and reliable.
4, rinser Powered by passing through the gear rack drive.
5, using high-quality stainless steel dial.
6, with card bottle protection device.
7, filling manner isobaric filling.
8, filling valve with 304 stainless steel.
9, filling valve design is reasonable, accurate filling volume.
10 bottle filling process valve does not move, stuck the bottle bottleneck pallet by lifting mechanism under the action of the cam down and realize increased.
11, a hydraulic cylinder float level control mode is controlled.
12, filling machines powered by passing through the gear rack drive.
13, in washing, filling and capping connection dial, capping the bottle at conveying method using a ring card
14, the rack is made from high quality carbon steel welding and surface planed, anti-rust treatment and coating, surface covered with 304 stainless steel plate.
15, triple rack drive system located under the table, by a main motor drag, using the gear transmission.
16, drive gear with steel gears and cross nylon gear arrangement.
17, the main motor output shaft with overload protection mechanism, effectively ensuring machine safety.
2. Technical parameters:
Model | DXGF18-18-6 |
Number of stations | 18 sterile washing bottle, filling 18, capping six |
Rated Capacity | 2500bph(1.5L) |
Filling method | Isobaric filling |
Adaptation bottle | Diameter 50-92mm, bottle height 165-320mm |
Air pressure | 0.5 MPa |
Gas Consumption | 0.2m3/min |
Washing with water pressure | 0.2-0.25 MPa |
Bottle water | 1.5T/h |
Rated voltage | 380V three-phase 50Hz |
Main motor power | 2.2Kw |
Total capacity of motor | 5Kw |
Host Dimension | 2250*1750*2500mm |
Weight | About4000Kg |
3. The whole production line process description:
Depending on the configuration program, arranged neatly into the empty after washing, filling and capping three units. Triple unit into the bottle, rinse with ozone water, filling materials, after capping machine capping machine with conveyor sent outside after entering the packaging system. In the post-packaging systems, the first of the bottle for Chit, and then with inkjet spray on the bottle production date and batch number, with automatic shrink sleeve labeling machine shrink sleeve label, after passing through the light inspection, enter film charter, then manually pallet, storage.
The production line is as follows:
1) Preparation of pure water Material: raw water through pure water treatment system is to become qualified material into the filling system filling.
2) Chong bottles of water: bottles of water rushing through the pure water treatment systems for the treatment of water containing UV disinfection into red bottle rinser for use.
3) filling area (room) air purifier: air through the early effect, in effect, and HEPA filtered and sent to the filling area (room), so that the air inside the filling machine reaches 10,000 (static) purification standards. While filling the entrance between the buffer room, dressing room, foot tub, air shower room and other facilities to ensure the filling between the sanitary and clean.
4) cap disinfection, management cover: meet the technical requirements to use artificial pour bottle sterilizer bottle bucket, with ozone, ultraviolet disinfection after a certain time, into the wind Cap Feeder hopper, wind Cap Feeder Cover by LM automatic control. The wind sent lid cover cap is automatically sent to the manager, management cover is the cover of the haphazard arrangement of finishing the same direction as the cover will cover into the capping machine capping.
5) products, filling and capping: filling material through to the filling system after cleaning PET bottles, after capping machine with reasonable cover cap for capping a semi.
6) After the product packaging: semi After Chit, Coding, sleeves, shrink label, wrap became refined by artificial pallet after storage.
