Continuous PU Sandwich Panel Production Line for Keel Batten / Steel Hoist

Continuous PU Sandwich Panel Production Line for Keel Batten / Steel Hoist

1. Composition of machine

Roll forming main machine: 1 unit
Manual uncoiler: 1 unit
Control panel: 1 unit
Hydraulic station: 1 unit
Manual out table: 1 unit

2. Details of each composition

Roll forming main machine
a. Coil width: 101mm and 110mm
b. Working speed: 15m/min (not contain cutting)
c. Roller station: about 6 stations include embossing rollers, double track rollers set
d. Material of roller: 45# steel, heat treatment
e. Material of main shaft: 45# steel, diameter of roller is 70mm
f. Main power: 5.5KW motor (built in machine)
g. Forming thickness: 0.45-0.55mm and Q235mpa
h. Transmission: by single chains 1.2 inch
i. Feeding and guide: surface polished and coated with chrome
j. Machine adopt new station
k. Cutting:  
- cutting after forming: cut the sheet after roll forming to required length
- cutting motion: the main machine automatically stops and the cutting will take place, after the cutting, the main machine will automatically start
- material of blade: CR12with heat treatment
- length measuring: automatic length measuring
- tolerance of length: 3m+/- 1.5mm

Uncoiler a. Capability: 3 Ton b. Bound of expand & fight: 450-510mm c. Mode of expand & fight: inner expand & fight by manual d. Way of feeding: manual

Control panel - Panasonic (main parts are built in  bottom of machine except for touch Screen) a. Voltage, frequency and phase: machine need to   accept 380V/ 3Ph/ 50Hz b. Automatic length measurement c. Automatic quantity measurement d. Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved e. Length inaccuracy can be amended easily f. Control panel: button-type switch and touch screen g. Unit of length: millimeter (switched on the control panel)

Hydraulic station a. Hydraulic station power: 3 kw
	Manual out table a. Jointed by 60*40mm tube b. Size: 1000mm*800mm*600-1000mm c. One out table with three support rollers

3. Character of main structure

The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine.
All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.
It is very easy to install the equipment and suitable for producing in the factory.
The machine has features of low noise and high efficiency.

4. Technological process

Uncoiling - Roll forming - Cutting - Out table