500mm Forging Steel Heavy Duty Ring Gear For Oil Project, 10MT
Gear Machining Center is a precision gear company based in the North of China who offer a rapid turnaround service for bespoke precision gears & Non-standard gear products in many different material grades, which include: Plain carbon steels, nitriding steels, heat treated carbon steels, phosphor bronze, aluminum bronze, brass C2121, All stainless steels 300 series & 400 series, titanium gears, aviation grade alloys 6081 T6 & 2000 series. We can also manufacture gears in synthetic materials such as nylon & delrin, forgings & castings (cast iron), along with exotic materials for sub sea industries.
We are a precision gear company who have the gear manufacturing capability to supply prototype gear samples to large volume runs of bespoke high accuracy precision gears to exacting customer specification.
Ring Gear | Information
Pitch: The size of each tooth on the gear.
Teeth: The number of teeth on the gear.
Material: What the gear is made of, e.g. Aluminium, Bronze, Steel.
Root Diameter: The distance from the base of a tooth on one side to the base of the opposing tooth on the other side of the gear.
Pitch Diameter: The diameter from the point of engagement of one tooth one side to the base of the opposing tooth on the other side of the gear.
Outside Diameter: The distance from the top of one tooth on one side of the gear to the top (farthest point) of the opposing tooth on the other side of the gear.
Bore: The hole in the canter of the gear.
Hub: ("B" Style): Gears with a protruding hub.
No Hub ("A" Style): Flat gears with a protruding hub.
Face: The size of the tooth face.
Line of Action: The angle at which the two gears engage.
Pressure Angle: The arc from the line of Action to the horizontal 90o line dividing the two gears.
Circular Tooth Thickness: The thickness of one tooth at the point where the gear engages.
Whole Depth: The entire depth of the tooth cavity.
Working Depth: The depth for that part of the tooth which engages the other gear.
Centre Distance: The distance from the canter of the one gear to the centre of the gear with which it is engaged.
Specifications:
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Type: |
Forging Steel Heavy Duty Ring Gear, Spur Gear Shaft |
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Application |
Mining Project, Ball Mill Gear Shaft , Petroleum,Chemical,Marine,Drug,Gas,Metallurgy,Mechanical,Food,etc.. |
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Size: |
Diameter within 12M, Weight within 200MT |
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Material: |
Our castings using Electric Arc or Induction Furnace sand Vacuum Degassing (if required) are manufactured to ASTM, AISI, DIN, JIS, SAE or proprietary standards |
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Quality Control: |
UT,MT,RT,PT,chemical composition test,mechanical property test,etc. |
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Heat Treatment: |
Normalize,Quenching,Tempering, Anealled. |
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Surface Treatment: |
painting,plating,polishing,black oxide,transparent anti-rust oil. |
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Inspection: |
SGS/CITIC Inspection Report or Customer Inspection and the Third Parts Inspection |
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Standard: |
ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST. |
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Certificate: |
1, Raw material certificate(material chemical compositon) |
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Packing: |
Seaworthy plywood packaged on stell pallets or as customer's request |
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Delivery Date: |
Decided by the amount and dimensions of products. Usually we control the large diameter rings' delivery time within 5 weeks after we receive your formal order. |
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Competitive Advantage: |
Quality control and management to the whole produce process, including ingot smelting,forging, heat treatment, machining and strictly final inspection prior to delivery. |
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Price: |
High Precision with Reliable Cost.Do Not Loss Us, You will get good business. |
Description:
No.1 Machine&Ability
1, with 4000 tons of free forging oil press, 3 tons of free forging hammer, Phi 5M, Phi 1.2 M CNC ring rolling mill
2, 50 tons, 3 tons of forging manipulator of forging manipulator, 10 tons, 3 tons and discharging machine.
3, 50 tons, 32 tons, 5 tons, 32 tons gantry crane.
4, 4.5M * 8M, 3.2M * 8M car type gas heating furnace, 3.5M * 3M, 2.5M * 3M indoor coal furnace, 2.5M * 3M dual chamber type gas heating furnace.
5, 4M * 10M, 3.2 * 12M, 4.5 * 6M car type gas gas heat treatment furnace, pit furnace heat treatment furnace.
6, station, gas supply, the hot gas, gas calorific value is high, the heating furnace, heat treatment Lu Luwen uniform, press the plus or minus 5 DEG C, produce high quality forgings.
No.2 Staff
Company employees 128 people. Has a group of experienced management personnel and skilled technicians. Of which: 2 senior engineers, 2 engineers, senior economist A, accounting 1, 8 senior technicians, 2 technicians, 12 senior technicians who.
No.3 Casting Parts&Market
LuoYang Gear Machining center, the main products are divided into six categories: mining machinery shaft, ring, tube sheet, plate production of forgings; metallurgy of cold roll, hot roll, support roll, steel products forging equipment; power generation equipment, including nuclear power, hydropower, thermal power, wind power main shaft, rotor forgings; ship class of stock products forging; petroleum and chemical engineering of the shaft and the cylinder body and the heavy-duty vessel product forgings, forging welding; large inner and outer rings of bearing blank. Mainly in Deyang, Beijing double Shougang, Wuhan heavy industry, CITIC Heavy machinery, CSIC seven two five research institute, Luoyang LYC Bearing Co., Ltd. and other ancillary products. At present with the shaft 12 meters long, single weight 36 tons, ring in the ability of different forging products below 5 meters.
No.4 test equipment
Physical and chemical testing equipment, spectrum analyzer, ultrasonic flaw detector, hydraulic universal testing machine, the pendulum type impact testing machine, gas analyzer, spectrophotometer, oxygen pressure meter, thermocouple, hardness tester (instrument), the requirements of mechanical properties, chemical composition of re inspection, the hardness can be up.
No.6 production capacity and technical means
Cast Ring phi 1.2M Phi 4.5, 35 tons of all kinds of shaft forgings, cylinder, gear forging; technology is advanced, the operation method using WHF, FM and other methods to ensure the quality of forgings meet the technical standards. The ingot by electric furnace + ladle refining, vacuum degassing, or + electro slag remelting. Ensuring the supply of high quality for users.
Application field
1, mining machinery products Forging Parts
2, metallurgy and forging Parts products
3, power generation equipment products Forging Parts
4, ship products Forging Parts
5, petroleum chemical products Forging Parts
6, Casting parts For large inner and outer rings of bearing blank
7, Casting parts For heavy duty automobile steel series
8, Casting parts For ball mill, rotary kiln casting series
9, heavy steel Casting parts series
10, coal Casting parts steel series
11, the series of steel casting Parts
12, power generation equipment steel casting Parts series
13, the chemical field of steel casting Parts
