ANC2 Alloy Steel Investment Casting Ceramic Shell Of Mechanical Part

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ANC2 Alloy Steel Investment Casting Ceramic Shell Of Mechanical Part
 
 
Quick Detail:
 
1.   Alloy steel casting part of a mechanical part;
2.   Material: ANC2 alloy steel;
3.   Size: 50X40X25mm;
4.   Weight: 0.12kg;
5.   Foundry with PED and ISO9001:2008 certificates;
6.   Chemical composition tested before pouring;
7.   NDT service can be offered.

 
 
 
Description:
 
Alloy steel mechanical castings for wide range of industries, weights up to 80kg, max size 500x500x350mm, Min wall thickness 1.5mm;
 
We cast a varaiety of materials such as (duplex) stainless steel, carbon steel, nickel-based alloys, and more with different configurations and sizes: 

Stainless Steel (70%)

Carbon Steel

Alloy Steel

CF8 ( 304), CF3M (316L), CF8M (316), CD4MCu, CD4MCuN,ANC20,1.4408,1.4517, 1.4306, 303,  430, 420, 17-4PH, SCS1
and more

1020, 1045 , LCC,SCS16, SCS14, SCS13, 1.0619, WCB, WCC, S355JR
and more

ANC2,CLA12C,42CrMo,8Q,4140,6150
and more

 
 
Investment Casting Process:
 

1.WAX DIE MAKING
A wax injection die is built to produce castings per customer's specifications.
 
2. WAX INJECTION
A wax pattern is produced from the wax injection die.
 
3. PATTERN TREE ASSEMBLY
Wax patterns are attached to runner system by hot knife.
 
4. SHELL MAKING
The pattern assembly is dipped into ceramic slurry, coated with a refractory material and dried. The process is repeated until the desired thickness and strength is achieved.
 
5. DEWAXING
Using regulated steam pressure, an autoclave melts and remove the wax from the ceramic shells.
 
6.PREHEAT of SHELL 
High temperature ovens cure and preheat the ceramic shells before pouring.
 
7. POURING
Pre-heated Ceramic cavities are poured with the molten metal.
 
8.KNOCK OFF
The ceramic shell is removed by vibration knocking and the cluster is cleaned.
 
9.CUT OFF
Castings are cut off from the gating system.
 
10.MACHINING,SURFACE FINISH,AND INSPECTION
After cutting off and gate removal, all secondary finishing operations are performed. Each casting is inspected according to customer specifications and requirements.
 

 
Applications:

 

Mechanical Components in Valves&pumps,Marine, oil, gas, medical, military, electronics industries. 
 
 
 

Specifications:
 

Standards

ASTM,JIS,DIN,BS,MIL

Maximum Casting Size

500*500*350mm

Casting weight

10g~80kg

Wall thickness

1.5-2mm Min

Casting process type

silica sol lost wax casting

Machining

CNC machining, CNC lathe

Surface finish

electro polishing, satin finish, hand polished, pickled, zinc plating, vibratory polishing;

Tolerances

German standard VDG P690 

Physical performance

Tensile test, Impact test, Hardness test

Chemical composition

Spectrometer

NDT

Dye test, X ray test etc

 
 
Competitive Advantage:

 

Winnington provide one-stop services:
 
Design Assistance    
 
We assist our customers with concepts, estimating manufacturing costs, manufacturing techniques and material considerations. We are able to participate in upgrading, redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs.
 
Tool Making  
 
With in house expertise and tool shop, we have the complete engineering team to create molding / tooling necessary for production.
 
 
Secondary Machining     
 
We are equipped with High-precision CNC lathe/milling center to process the interior and exterior of various types of curved surfaces such as cylinder, cones, contrate, chamfer, bevel edges, screw thread, milling holes and boring holes, while conforming to the JB/T8324.1-96 Standard.
 
 
Surface Finishing
 
We provide customers with various surface finishing treatments, including hand polishing, passivation, sand blasting, shot blasting, barrel polishing and vibratory polishing. To meet the growing needs of our customers, special treatments may also be arranged.

 
 
 




































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M5633, Hangzhou economic and technoas dapsad Area, Suzhou, Jiangsu, China (Mainland)
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