Metal carriage board Roll Forming Machine,
This machine use to produce metal carriage board, from a coil to finished finished carriage board product only finished by one production line, the machine line has 3in1 equipment which has de-coiler for coil hold, leveling machine for making coil sheet flat, and then use servo feeder to feed sheet length to punching machine as PLC program setting, hydraulic punching machine has several individual cyliner which could be seperately controlled by PLC, so it's easy to achieve punching any hole or slot or notching at any length side of sheet. After finish holes punching on sheet, then do length cut-off, and then use automatic convey belt to transfer the sheet to roll forming machine. Roll forming machine will forming the door frame profile as the drawing requirement step by step. After profile forming there has straightening device for adjusting the straightness of finished door frame. And then product comes out of roll forming machine to stand tables ready for packing.
It is full automatic machine line and quite easy to use it, only require 3 people for operation.
»»» Product Information:
| Profile Drawing | ||
| Tolerance | Profile Section: | ±0.5mm |
| Cutting Length: | ±1.0mm | |
| Hole Distance | ±0.1mm | |
| Straightness: | 1.0mm/M | |
| Twist: | 1.0mm/M | |
| Bend: | 1.0mm/M | |
| Material Info | Type: | Cold Roll Steel Galvanized Steel |
| Thickness: | 0.8mm~1.2mm | |
| Yield Strength | 195Mpa | |
| Maximum Width | <350mm | |
»»» UNOVO Machine Layout:
»»» UNOVO Machine Components:
| 1. | 3in1 Machine [De-coiler+Leveling+Servo Feeder] | 1 set |
| 2. | Hydraulic Punching Machine | 1 set |
| 3. | Roll Forming Machine | 1 set |
| 4. | Back Punching Machine [for lock hole] | 1 set |
| 5. | Automatic Convey Belt | 1 set |
| 6. | Hydraulic Station | 2 sets |
| 7. | Computer Control Box | 2 sets |
| 8. | Product Stand Tables | 2 sets |
| 9. | Punching Molds | 5 units |
| 10. | Tool Box | 1 box |
UNOVO Machine Infor
»»» UNOVO Machine Specification:
| 3in1 machine | Coil ID: | 508mm |
| Coil OD: | 1200mm | |
| Coil weight: | 2tons | |
| Voltage: | 380V AC 50HZ | |
| Maximum Speed: | 16m/min | |
| Feeding precision: | ±0.1mm | |
| Straighten Roll: | Upper5/Lower4 | |
| Feeding Roll: | upper 1/lower 1 | |
| Expansion type: | Hydraulic | |
| Punching Machine | Design Technology: | From Australia JD Machinery |
| Structure: | 4 Columns | |
| Mold Material: | Cr12Mov | |
| Mold Treatment: | Heat treatment, HRC58~62o. | |
| Cylinder: | Indivicual Seperately Move Function | |
| Control System: | PLC control |
Automatic Convey Belt is used to transfer the steel sheet which had finished punching hole and length cut-off to roller former machine for profile section forming. It is drived by SIEMENS Motor and roll and belt. Structure frame is C section steel and squre tube welded together. The electric wire line is collected in cable tray box.
| Computr Control Box | PLC Brand: | Japan Mitsubishi |
| Frequency Inverter: | America Emerson | |
| Electrical Part: | LS / Schneider | |
| Servo Drive: | Japan Yaskawa | |
| Touch Screen Brand: | MCGS | |
| Touch Screen Size: | 10 inch | |
| Aviation Plug, Emergency Stop Button, Air Fan, Remote Control | ||
| Hydraulic Station | Motor: | Taiwan Hegu |
| Pump: | Taiwan Hegu | |
| Solenoid Valve: | Taiwan Yuken | |
| Air Fan: | Taiwan Risen | |
| Imported From Taiwan | ||
Machine Details View:
| Roller Former Machine | Motor Brand: | SIEMENS |
| Motor Power: | 11KW | |
| Motor Quantity: | 2 Sets | |
| Roller Material | GCr15 bearing steel | |
| Forming Stands: | 18 stations | |
| Forming Structure: | Guiding Column | |
| Forming Speed: | 0~15M/min | |
| Shaft Diameter: | 75mm | |
| Shaft Material: | 40Cr | |
| Transmission Type: | Worm gear box | |
| Bearing Brand: | HRB [China Best] | |
| Bearing Type: | Taper Bearing Needle Roll Bearing | |
| Bolt Grade: | 8.8 Grade | |
| Voltage: | 380V, 50Hz, 3Phase | |
| Safety Cover: | Optional |
Company Information
»»»UNOVO VIEW
We, Unovo Machinery Co.,LTD. is China best roller former machine manufacturing company. We mainly design roll forming machines with Finland advanced technology by Solidworks and COPRA software to produce high precision and difficult profile metal rolled products just according to customer's requirements.
Our roll forming machines serve a wide range of many industries, in past years; our engineering team has been developing innovative designs that increase efficiencies for our clients.
We can help our customers to create any high precision difficult profile that requires metal bending as we are a custom metal forming equipment manufacturer. We are ISO9001:2008 certified to ensure the highest level of quality controls for our roller former machine and our clients. All of our machines have pass through CE certificate.
Contact us now, let UNOVO provide you with the complete most suitable engineering solution from start to finish.
»»»UNOVO Technology
We UNOVO introduced machine structure design technology from Finland in 2011, and We imported roll forming machine from Australia for learning their advanced roller design technology in 2013, We also have Italy engieer be our design consultant in 2013, we done this all just for supplying you better and better machine.
