|
Product Name: |
Calendering Machine |
Artificial Leather Machine 4 Roll Calender Machine Anti-Abrasive With High Precision
Main character:
SY-424″×80″ (Φ610×1830mm) PVC Calendering Line
A. Summary for final products
- This production plant is suitable for PVC transparent film ;
- Thickness of final products: 0.08~0.5mm;
- Width of final products: 1400mm;
- Linear velocity of producing: 0~110m/min;
- Capacity:600T/month;
- Heating method:oil heating.
B. Configuration and energy cost list
|
No. |
Machine’s name |
Q’ty |
Water costing (m3/hour) |
Air costing (m3/min) |
Power (KW) |
Oil costing (Kcal/hour) |
|
1 |
SHR-500A High speed mixer |
2 |
|
0.5x2 |
75x2 |
0.5×2 |
|
2 |
S-100L Banbury mixer |
1 |
|
3 |
220 |
10×2 |
|
3 |
SK-Φ660*2300 Mixing mill |
1 |
0.7 |
|
110 |
110,000K |
|
4 |
SK-Φ610*2030 Mixing mill |
1 |
0.6 |
|
90 |
100,000K |
|
5 |
SJL-Φ250 Strainer |
1 |
0.2 |
|
110 |
10 |
|
6 |
SY-4Φ610*18304-roll Calendering machine |
1 |
1.5 |
0.5 |
295 |
50 |
|
7 |
SY-4Φ610*1830 Assist machines after calendering |
1 |
30 |
0.2 |
25 |
|
|
8 |
Conveyer belt |
4pcs |
|
|
5.5 |
|
|
9 |
Temp. control system |
7sets |
|
|
|
|
C. Technological process
SHR-500A High speed mixer 2sets→S-100L Banbury mixer 1set→SK-Φ660*2300 Mixing mill→SK-Φ610*2030 Mixing mill→SJL-250 Plastic Strainer→SY-4 Φ610*1830 4-rollers calendering line→Assist machines after calendering
D. Technical parameter of equipments
a. SHR-500A High speed mixer
- 55/75KW double speed motor, famous brand in China;
- 6mm thickness stainless steel wall of mixing barrel; 8mm thickness stainless steel bottom of mixing barrel; stainless steel ektexine of barrel (corrosion proof, easy to clean); with a stainless steel hopper in the cover
- 3pcs type stainless oar, the bottom oar is fluted type; the rotary speed is 380/760 RPM;
- The principal axis is sealed with Teflon;
- The bracket of the mixer is jointed of high quality steel board;
- The blast deflector is welded on the top of the wall in barrel;
- With electric heating system and temp. testing galvanic couple
- pneumatic type discharging
- Chinese famous brand contactor
- Chinese famous brand digital display temp. meter;
b. S-100L Banbury mixer
1. Technical parameter
- Rotary speed of front roll: 40r/min;
- Rotary speed of back roll: 34r/min;
- Motor power: AC 220kw/380W/50Hz;
- Drop discharging type;
- Oil heating or steam heating type;
- Capacity: 10~15 batches/hour, 110~120kg/batch
- Pressed air: 3m/min
2. Main character
- Precision roller sphere bearing;
- Use heating oil or steam in the intermediate of the kneading room
- Compulsory lubrication;
- This machine can open the discharge door by person when the electric is off;
- Chrome plated of the rotors
c. SK-Φ660×2300 Mixing mill
1. Technical parameter
- Roll size:Φ660×2300mm
- Speed radio of front/back rolls:1.22:1
- Rotary speed of front roll:42.65m/min
- Rotary speed of back roll:34.96m/min
- Motor power:132kw;
- Oil heating;
2. Main character
- The rollers are made of cold hard cast iron, HS68~72;
- Hollow roller filled with hot oil and with swivel joint and soft metal pipe;
- Adjust equipment for space between 2 rollers, compulsory lubrication;
- Hard tooth gear box, low noi
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