Fiber - coupled semiconductor laser robot flexible processing equipment
Description:
Through years of laser welding, heat treatment, laser cladding, laser cutting application,laser industry has accumulated a lot of process data,including transmission gear welding, saw blade welding,radiator welding,steel galvanized steel plate welding,filter welding,heat ex-changer welding,aluminum alloy battery box welding,three-dimensional space welding,rapid prototyping of blade,heat treatment and cladding of hydraulic prop, cutting teeth, scraper chamber, large roll (38 tons), large blast furnace gas regulator (5 tons), large gear (4 tons) and tubing,etc,cutting for sheet metal, steel pipe. These successful cases indicate that laser application can create high economic benefit and social benefit to users.
Specification:
The product is composed with TFL-6K/10K laser source, specific 60000 calories water chiller, CNC processing machine tool, auto powder delivery machine, optical path system and CNC control system.
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Model |
GS-TFL-6K/10K |
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Laser source |
TFL-6K/10K laser source/ semi-Laser source conductor laser source |
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Optical system |
Fly optical path, Light path diameterφ70 |
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Manual type swing bald,Turning Angle±60°manual adjustment |
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CNC machine tools |
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model |
2 M |
2.5 M |
3.5 M |
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Working area (mm) |
2000*600*500 |
2500*1000*5000 |
3500*1000*500 |
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X, Y, Z axle working speed |
0 - 5000 m/min |
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Location accuracy |
±0.1 mm / 300 mm |
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Relocation accuracy |
±0.05 mm |
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Horizontal rotating table |
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Max. chuck diameter |
Three claw Φ500/center height 500mm |
Four claw Φ630/center height 690mm |
Four claw Φ630/center height 800mm |
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Rotating speed |
0.5 - 15 rpm |
0.05 - 5 rpm |
0.05 - 5 rpm |
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Platform size(mm) |
3860 * 1450 * 280 |
5560 * 1000 * 280 |
7000 * 1200 * 350 |
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Center shaft |
Bearing diameter Φ100-Φ350 one set |
Bearing diameter Φ370-Φ630 two set s |
Bearing diameter Φ370-Φ630 two set s |
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Max. Length of workpiece |
2500 mm |
3500 mm |
4000 mm |
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Max. Diameter of workpiece |
Φ 800 |
Φ 1350 |
Φ 1500 |
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Max. Weight of workpiece |
5 T |
10 T |
15 T |
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Control system |
Siemens Siemens 828D AC servo motor |
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Advantages:
High density of the laser beam, high heating speed, less heat effected area and less deformation.
Controlling the laser energy input, the cladding dilution of basic material can be controlled in a very low level, to ensure the cladding layer and substrate formed under the premise of metallurgical combination, keep excellent properties of the original selected cladding material.
By mixing different alloy powder composition analysis, metallurgical bond layer fully dense.
Able to select the area to do cladding, less material consumption.
Due to the rapid heating and cooling, the laser cladding layer’s tissue is uniform and dense, less micro defects, better than other techniques.
Belong to non-contact processing, easy automation, realize flexible manufacturing.
Precisely control the power, position and shape of laser beam, easy to achieve selected area and even micro area cladding, and rarely no heat effect to original material.
Cladding layer dilution degree is small, and can be precisely controlled.
Application Industry:
Widely used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, tube fittings,
automobile, food machinery, engineering machinery, precision parts, ships, metallurgical equipment, elevators,
household appliances, kitchen utensils and appliances, craft gifts, tool processing, decoration, advertising and
other manufacturing industries.
