CE Certificated Metal Ridge Cap Roll Forming Machine With Pressed Steps
Introduction
This metal roll forming machine is designed to make aluminium & steel ridge cap sheets according to customers' requirement.
Technical Specifications of Ridge Cap Panels Roll Forming Machine
Technical Items | Details |
Raw Material | Type | Aluminium & Steel Coils, PPGI, GI, PPGL |
Width | 400 mm |
Thickness | 0.4-0.7 mm |
Yield Strength | 235-345 MPa |
Finished Products | Cover width | 300 mm |
Length | Adjustable |
Required Power | Voltage | 220V/380V/415V/440V |
Driving Motor | 5.5 KW |
Cutting Motor | 5.5 KW |
Production Speed | Around 200 meters per hour |
Coil Decoiler | Type | Un-powered or Powered |
Capacity | 3 tons |
Rolling Stations | 13 sets |
Rolling Shaft Diameter | 72 mm |
Cutting Type | Post-cutting |
Operation System | Mitsubishi PLC, transducer and touching screen |
Supporting Tables | 2 sets |
Machine Size | Around 8 x 1 x 1.4 meters |
Machine Weight | Around 7 tons |
Main Components of Ridge Cap Panels Roll Forming Machine
No. | Items | Quantity |
1 | Coil Decoiler | 1 set |
2 |
Roll Former Machine | Direction Guilder | 1 set |
Rolling System | 1 set |
Step Presser | 1 set |
Post-cutting Device | 1 set |
3 | Supporting Tables for Finished Products | 2 sets |
4 | Hydraulic Station for Cutting Device | 1 set |
5 | PLC Control Cabinet | 1 set |
6 | Tools Box with Spare Parts | 1 set |
Componets Descriptions
Coil Decoiler:
The maximum capacity of the coil decoiler can hold is 5 tons. It is designed for the coils with 508mm
inner-diameter and maximum 1000mm outer-diameter. |
Direction Guilder:
It adopts wheel and screw which are used to regulate the iron stick for direction guilding. |
Roll Forming System:
The main frame of machine is welded separately and the outside wall is connected by screws after being
painted on the surface. The rollers are made by No.45 forged steel of high quality, which are processed
by CNC machine and coated with hard chrome to get a long lifespan. The rolling shafts are made by No.45
carbon wrought steel of high quality, which can improve the integrated mechanic feature of the rolling
shafts, then the rolling shafts will be processed by cylindrical grinding machine to ensure the precision of
final products. |
Step Presser:
After the flat sheet is corrugated, the step presser is working to make steps on the sheet. The distance
among steps are adjustable under the control of PLC. |
Post-cutting Device:
Cutter blade is made by Cr12 mould steel with heating treatment. The cutter’s structure adopts welded frame
for good rigidity. The power of cutting action is provided by hydraulic station. |
Supporting Tables for Finished Products:
They are used to support the finished products. It is convenient for the workers to stack the finished products. |
Hydraulic Station for Cutting Device:
The motor and hydraulic accessories are with famous Chinese brand which guarantee the hydraulic station is
supplying stable the power for the step presser and cutter. |
PLC Control Cabinet:
The control system adopts Mitsubishi PLC, inverter, touching screen for all the working actions of the machine.
Some parameters, such as product quantity, product length and so on can be set into the PLC controller, then
this machine will automatically produce the desired products according to the set parameters. |
Tools Box with Spare Parts:
The tools box contains the necessary tools such as spanners, screwdrivers, pilers, oil pot and useful spare
parts such as control buttons, position switches, mini relays, chains and so on. |
Applications:
The finished ridge cap panels are widely used for the roof top of houses, villas and so on.
