20000L Half Pipe Jacketed Vessel with corrosion resistance and mechanical property

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20000L Half Pipe-coiled pipe glass lined reactor corrosion resistance and mechanical property

 

 

Jiangsu GongTang Chemical Equipments Co.,Ltd,is a professional glass lined equipment manufacturer designated by China Chemical Industrial Equipment Association.We offer premium 50L-60,000L glass linde reactor,100L-100,000L glass lined storage tank,plate hear exchanger,glass lined multi-tube hear exchanger,and glass lined vessel accessories,such as glass lined agitator,discharger valve,etc.Custom glass lined equipment is also available,in addition,we undertake glass lined equipment processing and reglassing business.

 

Incepted in 1989,Gongtang now has a staff of 200 people,among which there are 35 professional technicians.we own a 3350 production base for mid-end glass lined equipment and 26680 production base for high-end glass lined equipment.Our annual sales exceed 200 million yuan and we are one of the few enterprises that can manufactur 60000L glass lined reactor in China.

 

Currently, we have passed the certification of ISO 9001:2008 and been approved to produce glass lined equipment as well as pressure vessels of category I and II. In the beginning of 2014, we were certified by ASME and approved to manufacture pressure vessels of category III.

As a Sino-foreign cooperative enterprise, Gongtang learns the overall design philosophy from Japanese and German companies and introduces advanced technology from global players. We adopt the same testing methods and production processes as well-known foreign companies to guarantee the quality of our glass lined vessels. After several times of investigation and study overseas, we decide to use original imported enamel as raw material, which ensures the best glassing effect.

Our glass lined products have been exported to the United States, Russia, Japan, Thailand, India, Vietnam, Malaysia, Taiwan, as well as other countries and regions. We sincerely welcome customers from all over the world to visit our company. We will satisfy you with quality products and considerate services.

 

Delivery

It is highly recommended to deliver the glass lined reactor as a whole,especially for overseas customers.

 

Our glass lined equipment is delivered with all parts,including the motor,reducer,agitator,and other accessoryes,installed and tested in advance,so that the equipment received by customers is ready to use,This will save a lot of troubles for customers,because unprofessional installation may cause damages to the glass lined process equipment.

Service:

  1. After communicating with customers,we will propose reasonable engineering solutions and mechanical configuration according to the actual projucts.Drawing design and non-standard product customization services are available as well.
  2. We will provide on-site installation guide and staff training for customers after they purchase our glass lined equipment.
  3. For our glass lined equipment,the minimum guarantee period is 9 months,if the high-end improted glass is adopted,the warranty period can reach 18 months
  4. .If the equipment has quality problems within the warranty period,we offer free services until customers are satisfied.For quality problems arising beyond the warranty period,paid services are provided.
  5. We offer maintenance and reglassing services regardless of whether the glass lined equipment is manufactured by our company.

 

 

 

 

 

Performance of GT88 Glass

  1. GT88 glass has superior corrosion resistance.In resisting the corrosion of boiling hydrochllorice acid,GT88 performs 3 times better than ordinary glass,while in resisting hot sodium hydroxide solution,it is 2.1 times better.
  2. GT88 glass has excellent resistance to abrasion,adhesion,and mechanical shock,so the equipment with GT88 glass coating is easy to clean and maintain.
  3. The perfect bonding ability of GT88 with carbon steel ensures excellent flatness and enjoyable blue luster of glass lined surface.
  4. GT88 glass is sintered with the advanced electric furnace control technologies up to international standard.The quality of each batch of enamel powder is strictly controlled,so as to avoid any product defects.
  5. Made from domestic local raw materials based on the imported glass formulation,GT88 glass has similar physical and chemical properties as imported original glass.After years of practice,GT88 has been recognized by users.Its corrosion resistance has met the requirements of some high-end customers.In terms of the warranty period.GT88 is in line with international common standard.Hence,customers can rest assured in using the glass lined equipment with GT88 glass coating.

Physicochemical Property Indicators of GT88

 

 

Technical Indicator

Unit

of

Measurement

 

Test

Standard

 

Reference Value

 

Test

Data

1 Resistance against boiling HCL corrosion g/·d GB/T 7989 ≤1.6 0.4
2 Resistance against hot NaOH corrosion g/·d GB/T 7988 ≤5.0 1.5
3 Mechancial shock resistance 10³J GB/T 7990 ≥220 290
4 Thermal shock resistance GB/T 7987 ≥200 213
 

NOTE:The test data in the above table is obtained by testing the glass lined specimen according to relevant testing standards.

 

 

 

 

 

 

 

Installation,Operation,and Storage of Glass Lined Equipment

  1. Installation of Glass Lined Equipment
  1. Transprot

It is only allowed to exert force on the tank luds when transporting the unpackaged glass lined euqipment.Make sure the coupler,clamps and other wearing parts are under no stress.Rolling the equipment or moving it with a crowbar is not permitted.Aviod shock and collision.

  1. Hoisting

When hoisting the glass lined equipment,the wire rope must be hitched to the specified position like the jacket nozzle,tank lug,etc.(Note that the rings on the tank lid are only for lifting the lid.)Smoothly lift and gently put down the equipment,making

Sure the equipment does not collide with any objects.

  1. Check before Assembly

Before assembly,the checker should wear clean,soft-sloed shoes and enter the tank to check whether the glass lining is intact.

  1. Flange Mounting

Gradually tighten the flange bolts in pairs and along the diagonal with uniform force.Do not screw up the bolts all at once.so as to prevent the glass lining from being damaged by uneven force.

  1. Clamp Installation

Before installing the clamps,check if the clamps are intact and the quantity meets the requirement.During installation,make sure the distance between clamps is equal and the tightness degree is appropriate,so as to ensure safe running and reliable sealing.

  1. Agitator Installation
  1. Firstly,put the agitator into the tank,the bottom of which is laid with a soft mat.Then,lift the tank lid to a predetermined position and mount the seal on the agitator shaft.Subsequently,lift the agitator;connect it to the ourput shaft of reducer,and lock them with check nut and check bolt.
  2. Adjust the concentricity and perpendicularity of the agitator shaft and seal according to technical specifications.Then,make the agitator shaft rotate slowly.Only when the shaft rotates smoothly with no anomalies can be notor button be opened.
  1. Gasket selection

The gasket must be selected according to the type,concentration,and temperature of medium.Its properties and application method should meet process requirements.Currently,our company offers the following gaskets for you to choose from.

  1. PTFE wrapped asbestos gasket
  2. PTFE wrapped absestos gasket with corrugated stainless steel
  3. PTFE wrapped non-asbestos gasket with corrugated stainless steel
  4. PTFE wrap
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Jiangsu Gongtang Chemical Equipments Co., Ltd.
No.1 WeiLiu Road, Yupo Road,Chengbei Industrial Park, Taizhou, Jiangsu, China (Mainland)
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