HIGH QUALITY EPE FOAMED SHEET EXTRUDING LINE MAKING MACHINE
PRODUCT INTRODUCTION
Polyethylene foam sheet(film),also named as pearl cotton, is a kind of new-type packing material with the features of dampproof, shockproof, sound insulation, heat preservation and good plasticity. It is an ideal substitute of traditional packing materials and used widely in the packing of electronic product, commodity, glass, pottery, electrical household appliances, spraying, furniture, hardware product, toy, etc. |
MAIN PARAMETERS
Item | Unit | Parameter |
Model | FS-FPM-180 | |
Applicable Material | LDPE | |
Thickness | MM | 2-18 |
Effective Width | MM | 1000-2000 |
Output | KG/H | 450-500 |
Maximum Roll Diameter | MM | 1600 |
Power Supply | Three Phase 380V/50HZ | |
Rated Power | KW | 310 |
External Dimension | M | 30×3.5×3 |
Weight | T | About 16 |
INTRODUCTION
1.PE foam and related products are made from PE resin and it is expanded and formed into shapes by being heated and extruded. And it is easy to be decompounded and environment friendly. |
| 2. Its key function is cushion protecting and warmth reserving. |
3. Nowadaysitismost popularly used for modern batch production products; especially export packaging industry, including electronic industry (such as PC computer, laptop, andelectronic chips and parts, inverter, TV, air conditioner, refrigerator), furniture, glassware, garments, metal parts,etc |
4. Whoever aims at modern packaging and export, he has to use PE foam for the following reasons: Packaging with air bubble film, EPS and plastic film is forbidden in many countries. Paper packaging is so expensive |
5. PEhavefew varieties: Sheets for direct wrapping and to make bags; PE sheet may be coated with plastic film, craft paperand aluminum foil. It may be laminated (by electricity or LPG flame) into thick blocks. Then cut them to make different containers or frames. PE fruit net is direct for fruit and small matter's wrapping. If you add special molds, you may make different profiles for door hinges and furniture packing. |
PROCESS FLOW FIAGRAM AS BELOW:
Raw material → Mixing → Input hopper →The extruder, plasticize mix → Filter and Extrude
↑ ↓
Blowing agent → Blowing agent injecting system ↓
↓
Cooling and cutting ← Shaping barrel shape ← Through extruder head and mold ←
↓
Pull and flatten → Electrostatic elimination → Winder→ Pack and Label → Warehouse entry
TECHNICAL CONFIGURATION
A.Feeding Unit
Automatic Feeding Device
Disposal Material | Talcum Powder |
Feeding Capacity (g／min) | 2-30 |
Driving Motor (kw) | 0.75 |
| Type | Automatic feeding device |
Automatic Suction Device
Conveying Capability (kg／h) | 400 |
Motor Power (kw) | 0.75 |
Delivery Lift (m) | 4.5 |
| Type | Automatic suction device |
B.Extruder
Screw Bolt and Barrel Material | 38CrMoAlA nitrogen treatment |
Main Motor Style | Three-phase asynchronous motor with frequency converter |
Speed Reducer | Extruder dedicated reducer,hard tooth surface,high torque,and low noise |
Heater | Cast aluminum heater, solid-state relay contactless output, intelligent temperature controller control temperature |
Cooling Type | Circulating water cooling,automatic by-pass system. |
Diameter of Screw Bolt(mm) | Φ180 |
L/D ratio of Screw | 55:1 |
Max rev of Screw(rpm) | 60 |
Max Yield per Hour(kg/h) | 550 |
Number of Heating Zones | 20 |
C.Non-stop Hydraulic Automatic Replace Filter System
Oil Pump Motor Power (kw) | 3 |
Oil Pump Max Pressure (Mpa) | 20 |
Filter Net Quantity(piece) | 2 |
Heating Power (kw) | 5 |
D.Extruder Head and Mold
Strcture | Round of the extruder head,mold mouth can adjust |
Material | High quality carbon forged steel,heat-treated |
Diameter of Mold Orifice | Depend on the width of production |
Zones of Temperature Control | 2 |
Accuracy of Temperature Control(℃) | ±1 |
Heating Power(kw) | 5 |
E.Foamer Injection Unit
Pump Type | High pressure measure pump |
Foamer Type | Liquefied butane |
Metering Pump Flow(L／H) | 200 |
Output Pressure(MPa) | 10-20 |
Pressure Gauge(MPa) | 0-60 |
Motor Power(kw) | 4 |
F.Anti-shrinkage Agents Injection Unit
Pump Type | High pressure measure pump,single-cylinder plunger type |
Anti-shrinkage Agent Type | Distilled glycerin monostearate |
Pump Flow(L／H) | 12 |
Size of Melting Pot (L) | 12 |
Pressure Gauge(MPa) | 0-60 |
Motor Power(kw) | 0.75 |
G.Air Ring and Sizer
Air Ring | Material:steel, Blowing method:Blower |
| Sizer | Material:steel ,Cooling method:wind and water,cutting method:electric circular knife. |
Blower Motor Power(w) | 550 |
Diameter of Air Ring(mm) | φ700 |
Size of Mold Drum(mm) | According to customer requirements |
Blower Motor Power of Mold Drum(w) | 750 |
H.Haul Off Machine and Expansion Frame
Carbon steel shelves quantity | 6 |
Size of mirror roller (mm) | φ400×1800 2pieces |
Size of expand roller (mm) | φ150×1800 1Piece |
Expand roller material | Aluminum |
Driving Power(kw) | 1.5 |
I.Winding Unit
Type | Dual spindle cantilever translocation type |
Coiling Weight(kg) | Max.40 |
Coiling Diameter(mm) | Max 1600 |
Length Control | Meter counter control,adjust length |
Driving Motor | Torque motor 8N.m×2set |
Revolving Driving Motor | 1.5kw gear deceleration motor |
MACHINE FOR EXPORT:
OUR CERTIFICATIONS:
| DEAR FRIEND, IF YOU ARE INTEREST IN OUR COMPANY AND MACHINES, PLEASE CONNECT US AT ANY TIME, THANK YOU! |
Q: Why you choose our company?
A: First, we are China Leading foam machine Manufacturer. Our company have made foam machine more than 20 YEARS with strong experience and advanced techniques Second, Best Quality & Best Service with Competitive price, 100% inspection Before Shipment,And we have got CE and ISO 9001 certificate Last, we have Professional technical team, will supply 24 hours service for you Our machine have good quality, 1 year guarantee and ;LIFETIME MAINTENANCE. |
Q: What should we prepare except material?
| A:You should prepare workshop, water tower, electric line, air compressor (if you need we can help you to buy air compressor), we can supply workshop layout drawing and equipment circuit diagram for you |
Q: Where is your factory located? How can I visit there?
A: Our factory is located in Longkou city, Shandong province, YANTAI AIRPORT IS THE NEAREST AIRPORT from our factory, just need half hour by car,you also can fly to Qingdao Airport. When you confirm flight No. and time please tell us then we can PICK YOU UP AT THE AIRPORT STATION |
THANK YOU FOR YOUR READING, HOPE WE HAVE CHANCE TO COOPERATE WITH YOU. THANK YOU VERY MUCH! |
