Vacuum gas atomization equipment with induction smelting furnace
Specifications:
| Melting material | Stainless steel, aluminum, titanium, copper | Nominal capacity | 50KG |
| Max smelting temperature | 1700 | Nominal power | 160KW |
| Holding furnace power | 80KW | Nominal frequency | 2500Hz |
| Cooling water flow | 10t/h | Tundish temperature | 800 |
Description:
| Vacuum smelting furnace | Double layer water cooling structure design. A3 carbon steel for outer part, optimal stainless steel for inner part. |
| Vacuum atomization furnace | Made of optimal stainless steel. |
| Vacuum pump unit | Adopt secondary vacuum pump unit. The roots pump uses ZJP-500. The vacuum valve adopts hand butterfly valve. |
| Cyclone separator | The inner lining adopts high temperature heat insulation material. |
| Powder collector | Made of stainless steel, in taper structure. |
| Pulse bag dust filter | Locellus off-blast pulse blowing and deashing technology. Strong deashing capability, high effecient dust removement, low rate of air leaking, less energy comsumption, less space occupied, stable and reliable operation. |
| Classier/grader | Adopt Nitrogen closed circuit method. 4 kinds of specifications of powders can be made at the same time, the particle sizes can be adjusted accordingly. |
| Cooling water tower | Circulating cooling water in closed space without impurity. Less space occupied and can be put and moved according to user's requirement. Less energy consumption, easy and reliable operation. |
Principle and application:
The vacuum induction gas atomization equipment adopts middle frequency induction smelting technology along with vacuum atomization technology. The metal is put into the smelting chamber, the metals will be smelt into liquid metal under protective gas such as Argon or Nitrigen. The liquid metals flow down the bottom induction smelting furnace and through the nozzle. The liquid metals will be atomized and cracked into fine particles by the high pressure gas flow via the nozzle. The liquid metals will be atomized and then cooled and solidified in the atomization chamber during falling down.
Those fine metal powers are widely used in many industrial fileds such as manufacturing additive, laser sintering, laser smelting, electro beam smelting and other industrial equipment spare parts etc.
Competitive Advantage:
High cleanliness.
Rapid solidification.
Homogeneous microstructure.
Low oxygen content.
Highly spherical in shape.
The equipment can produce metal and alloy powders that can not be done by water atomization.
The equipment can produce many special alloy powders as the solidification overcomes the segregation.
We have 24 hours hotline for technical service.
Detailed Image:
