ice cream processing line 1000L ice cream production line ice cream aging tanks with 200ml cup packing
Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit
DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
Equipment list and technical parementers FOR 1000L/H ICE CREAM PRODUCTION LINE
| NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT |
| 1 | A | BLENDING UNIT | |||
| 2 | A-1 | Blending tank | 1000L | SUS304 stainless steel, heat insulated, bottom high speed emulsifier, digital readout thermometer, supporters with adjustable feet | Set |
| 3 | A-2 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set |
| 4 | A-3 | Mini set of plate-type heat exchanger | 5T/H | SUS304 stainless steel, two stages, T1=50°C, T1=30°C, temperature automatic control | Set |
| 5 | A-4 | Twin piping filter | 5T/H | SUS304 stainless steel, two pipe, stainless steal filter element 100 mesh | Set |
| 6 | A-5 | operation platform | SUS304 stainless steel, water drainage in central, handrail and staircase, dimension is 3000*1200*1100mm | Set | |
| 7 | Subtotal | ||||
| 8 | C | HOMOGENIZER/PASTEURIZE UNIT | |||
| 9 | C-1 | plate type pasteurizer | 1T/h | SUS304 stainless steel, plate type, inlet temperature 4, pasteurizing temperature 95, holding tube 300S for milk ,outlet temperature 43, PID temperature auto control, steam heating ,Spirax Sarco steam control system,JUMO temperature sensor,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs |
| 10 | C-2 | high pressure homogenizer | 1T/h | 25MPa,(starting box included) | pcs |
| 11 | subtotal | ||||
| 12 | D | ICE CREAM AGING UNIT | |||
| 13 | D-1 | aging tank | 2000L | SUS304 stainless steel, three layers, miller jacket ,PU heat insulated, top center frame agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | Set |
| 14 | D-2 | Rotor pump | 2T/H | SUS304, Mechanical Seal, | Set |
| 15 | Subtotal | ||||
| 16 | E | CIP UNIT | |||
| 17 | E-1 | Semi-automatic CIP system | 3×1T | Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 3 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | Set |
| 18 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | Set |
| 19 | Subtotal | ||||
| 20 | total equipment price | ||||
| 21 | F | INSTALLATON UNIT | |||
| 22 | F-1 | stainless piping system | including CIP systemand all product pipe line ,SMS standard,63,51,38 | set | |
| 23 | F-2 | power piping system | power pipe line ,without heat insulation | set | |
| 24 | F-3 | electric controlling box | control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond company | set | |
| 25 | F-4 | electric installation material | electric installation material of all equipments | set | |
| 26 | F-5 | installation and commissioning cost | domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable items | set | |
