Laser Cladding Machine System Fiber YAG CO2 Type Laser quenching with robot
Description
Cladding process choose circular laser spot. Quenching process choose the square laser spot. Ensure movement mechanism movement in any direction when the shape of the cladding layer has been consistent.
Cladding alloy powder loaded HGSF-2A high-precision binoculars powder feeder tube powder, powder with a carrier gas flow rate constant (typically argon / nitrogen) alloy powder into the powder feed pipe, powder dispenser Way Get reach head office. Powder flowing through the annular space to enter a special powder feed nozzle, below the powder feed nozzle polymerization.
Powder aggregation point in the laser beam focus on the Strategy of 1mm. See Figure 4. Polymeric powder diameter smaller than the diameter of the focused spot. After the powder in the air absorption of the laser beam energy liquefaction, down to the work surface, solidified after leaving the beam forming the cladding.
Different models
Gantry, car mobile, floor fixed, horizontal movement and so on.
Application area
Metallurgy, mold, machinery manufacturing, petrochemical, light industry, energy, transportation, military and other industries.
Typical applications
automotive mold, mining machinery, coal machinery, petrochemical machinery, generator sets, rolling mill machinery and other large mechanical parts.
Specifications
| Item | Parameter |
| Laser | Diode |
| Output power range | 2-6kW |
| Power Stability | ±2% |
| Electro-optical conversion rate | ≥40% |
| Laser wavelength | 980nm±10nm |
| Wavelength output | CW |
| Input voltage | 380V 3phase five-wire @50Hz |
Features
Using a semiconductor laser optical input, 6-axis robot gripped by laser cladding an optical head or head, and then assisted with horizontal rotary axis positioner, etc., through a central control unit, to achieve a variety of shapes of parts laser hardening, laser alloying and laser cladding requirements to meet the surface of advanced manufacturing and remanufacturing of new product failure of the product.
Compared with the conventional surface strengthening and re-manufacturing technology, excellent processing performance, small deformation of the workpiece, high degree of automation, repeatability and other significant technological features, high-end products become resolved to strengthen and remanufacturing indispensable means of technology.
Configuration
| No | Name | Model | Quantity | remark |
| 1 | Laser Device | LDF4000-60 | 1 | |
| 3 | Laser Head | 1 | ||
| 4 | Powder Sending system | 1 | ||
| 5 | Rotary worktable | 1 | ||
| 6 | Positioner device | 1 | ||
| 7 | Robot | KR60-3 | 1 | |
| 8 | Main Controller | 1 | ||
| 9 | Robot controller | 1 | ||
| 10 | Soot absorption system | 1 |
Sample
Machine outlook
