Intensive Mixer
| Mixing technology: |
| The mixing process is to homogenize several kinds of raw material to a ideal mixture for various application.The motion (direction and intensity) of material should be as varied as possible.And the mixing time is also a key factor to the quality of mixture.For most mixers,the mixing and reversing movement interact with each other,and the mixing time determines the theoretical optimal mixing performance.Long mixing time could lead to a quality deterioration of mixture,specially for dry material mixing.SATECON mixing technology could achieve the optimal homogeneity in shortest time.Espically for the homogenizing of light aggregate and fiber. |
| Mixing principle |
The perfect material homogeneity is the interactional result of mixing tools,mixing pan and the specially designed "L" shape scraper.The mixing tools rotating in anticlockwise at high speed.The mixing pan rotating in clockwise at a lower speed. The counter-acting force gives the material a more violent mixing action.The rotating speed of mixing tools and mixing pan can be adjusted for specific processing.The specially designed "L" shape scrapper prevents materials from depositing on the wall and bottom to make sure no material is missed. The scrapper also helps to discharge more quickly. The perfect mixing process gives an optimal homogeneous mixture for your project.
|
| The SATECON intensive mixer is applied to the most demanding homogeneity of a wide range of industrial material processing. With years of continuous development, it has represented the optimal mixing technology. SATECON intensive mixer can provide a perfect homogeneous mixture more than any other mixer. |
| Features of SATECON intensive mixer: |
| ■Maximum homogenization in minimum mixing time |
| ■Low wear and high energy utilization |
| ■Optimal mixture quality and steady material supply |
| ■Continuous or batch-wise operation both available |
| Advantages of SATECON intensive mixer: |
| ■Energy saving: The intensive mixer's parameter of energy consumption is equal or greater than 85%.Installed power is about 0.43kwh/t, energy saving 40-50% comparing to normal mixer. |
| ■High production efficiency: The production capacity of intensive mixer can run into 24 batches per hour. |
| ■Low equipment wear: The bottom of mixing silo is equipped with wear-resistant lining which is made of steel vulcanized rubber. The blade and scrapper are protected with alloy plating or wear resistant ceramic. Overall easily damaged parts consume 10% comparing to traditional horizontal mixing equipment. |
| ■Operation safe and reliable: Intensive mixer with PLC control system provide visual operation. The system provide two operation model: Full automation operation and manual operation. Through the operation panel, the formula, mixing time, and other values can be modified directly. The motor is equipped with a breaker. The emergency switch near tothe mixer make sure the operation safe. |
| ■Convenient maintenance: The intensive mixer has an observing door (with snap lock) which make it easy for customer to observe the mixing progress. The detecting door on the side of mixing silo is designed for the maintenance and changing of spare parts. The wear-resistant lining, the blades and the scrappers are easy to change. |
| Functions: |
| SATECON intensive mixer has the best performance in Mixing, reacting, emulsifying, dispersing, separating, plastifying, forming, crushing, fibrillating, solubilizing, coalescing, deaeration. |
| Main parameter of SATECON intensive mixer: |
