Customized high precision aluminum boat hardware

Qty (Piece/Pieces) Unit Price (USD)
1 15
1 + 0.5
Trade Term: FOB,CFR,CIF,DAT,FAS,DDP,DAP,CIP,CPT,FCA,EXW
Payment Terms: T/T,L/C,D/A,D/P,WU,Paypal,Money Gram
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  • Product Details
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Basic Info.
  • Brand Name: Sunrise Metal 
  • Company type: Manufacturer 
  • Product type: new,OEM/ODM/Customized 
  • Material: Aluminium, ADC12 
  • Dimension: 60x49x36.5mm/Customized 
  • weight: 67g/upon request 
  • Machine Ton: 160T/1x2 
  • Finish: E-coating 
  • Application: Auto Parts/Marine parts/Telecommunication/Medical Parts/ 
  • Color: Black/Any color upon request 
  • Certification: ISO:9001:2008,SGS,ISO/TS16949 
  • Model No.: S0140 
  • Place of Origin: Jiangsu  
  • Min.Order: 1 Piece/Pieces
  • Means of Transport: Land, Ocean, Air
Supply Capacity
  • Production Capacity: 10000pcs/month
  • Packing:Carton box, pallet or the wooden box or upon requests
  • Delivery Date: 2-4 weeks

Factory Capacity

 

Material

1.   Aluminum   (A380,ADC10,ADC12), Magnesium (AZ91D,AZ30), Zinc  (Zamak3# and Zama 5#)

2.  No-Ferrous Metals: Aluminum 6061-T6 , 6063-T6, Copper, Brass and Titanium etc.

3.  Stainless Steel, etc.

Process

Die Casting Raw Material → Trimming → Deburring →CNC machining → E-coating→ package → Shipping,etc.

Equipment of Casting

1.12 sets Die Casting machine(From160T to 1600T)

2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center)

3. 2 sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.

Precision machining

CNC turning, milling, drilling, grinding, cutting, reaming and threading etc.

Surface Treatment

powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,E-coating.

Application

Auto parts, Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices,  marine & ship equipment, Telecommunication, Textile Industry, etc

Products

All kinds of aluminum casting: include automotive parts, railroad parts,medical parts, marine parts, lighting parts, pump body, valve

parts,architectural parts and furniture parts ,etc.

 

Industries

 

We can perform small to medium high-pressure die casting with multi-varieties for companies in a wide range of industrial applications including:

 

Medical

Our die casting company can perform high-quality die casting for medical device customers. Our expertise encompasses essential medical products such as surgical instruments, hospital equipment, hospital bed gearboxes and peristaltic pump pumps.

Automotive

We proudly provide superior die casting services for automotive manufacturers.

Aerospace

We're a leading die casting company when it comes to the manufacturing of housings for aerospace.

Telecommunications

We're an accomplished die cast manufacturer for telecom industry products such as electrical housings, connecting front face plates, waveguides, antenna mounts and RF filters.

Industrial equipment:

Our die casting services encompass the manufacturing of numerous types of industrial equipment such as ultrasonic scanner, flow control system, textile industry, industrial pumps, and many others. Regardless of the product, our die castings will offer enhanced strength and performance at an extremely low unit cost.

 

State of the art technologies and materials combined with proven production processes are applied to produce prototypes in metals as following:

 

No-Ferrous Metal:

Aluminum 6061-T6, 6063-T6, Copper, Brass and Titanium, etc.

Steel

Stainless steel SUS304, SUS303,etc.

Die casting Material

Aluminum A380, ADC12, A360, ADC10,etc

Magnesium AZ91D, AZ30

 

High surface quality and treatablilty such as E-coating, plating, anodic to protect the auto die casting parts and extend lifespan.

  

 

 

 

 

Working Method

 

  • Rapid Prototyping: 

    Customer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

  • DFM:design for manufacture

    Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

  • Start to Make Die Casting Tooling

    When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

  • Trial Run the die casting Tooling

    When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

  • If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

    And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

  • FAI report and PPAP files

    When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

  • Mass production

    When we get customer approval, we can start to mass production immediately.

 

 

Pictures of Good Inspection Instruments and Certification

 

  

 

 

 

Company Profile

 

1. Brief Information.

    With more than 10 years  of experience,  our 3 facilities are dedicated to

    offering customer aluminum complete solutions including:

    a. Prototyping

    b. Die Casting Production

    c. Machining from solid , extrusion, forging ,etc 

2. We offer One-stop Solution .

    Integrate Rapid Prototyping, Tooling, Die casting, Machining, Sand

    blasting,  Tumbling, Cleaning etc. all in house and out-sourcing other

    surface Treatments. 

3. Our Core Values:

    High Quality , Fast Production, Fast Response , Friendly service  

4. Market Target:

    High Mix , Low to Medium Volume Projects

 

Our Advantages 

1. Strong R&D capability and rich engineering experience enable us,

     a. Design Mechanical parts. 

     b. Design for Manufacturing

     c. Cost saving suggestions.

     d. PPAP capability

2. One-stop Solution

     Integrate Rapid Prototyping, tooling, Die casting, machining,

     assembling in house and surface treatments, together with

     various value-added services

3. Fast delivery

     a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

     b. Rapid tooling: 2-4 weeks for production tooling, etc.

     c. Rapid Production: With Rapid tooling and quick production arrangement, we can provide quick production delivery.

 

 

 


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Sunrise Metal Technology Co., Ltd
No.1456 Fushikang Road, Kunshan, Suzhou, Jiangsu, China (Mainland)
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