Aluminum alloy die casting
With more than 10 years' experience, our 3 facilities dedicate to offer customer aluminum complete solutions including Prototyping, Die Casting Production, Machining from solid, extrusion, forging, etc. We offer One-stop Solution. Integrate Rapid Prototyping, Tooling, Die casting, Machining, Sand blasting, Tumbling, Cleaning etc. all in house and out-sourcing other surface Treatments. High Quality, Fast Production, Fast Response, Friendly service are Our Core Values. Our Market Target are High Mix, Low to Medium Volume Projects. We have an experienced engineer and quality control team as our strong backing. OEM orders are warmly welcomed.
Sunrise build up the Fast Mold Manufacturing Business Unit. Our fast mold team dedicate to fast mold. We quick react on tooling design, optimize every processes tooling manufacturing, 24 hour's work, utilize our in-house advanced tooling equipment and excellent tooling supply base in our area, design and manufacture tooling innovative ways. We now can shorten tooling manufacturing time by 50% for hard production tooling and can shorten to 1/3 normal tooling lead time for prototyping tooling.
Our fast mold manufacturing has already help our customer such as Marquardt, Hengst, Anologic, etc. to save more than 50% project develop time for their urgent project and speed up their project time to market.
Factory Information
Material | Die casting Material: Aluminum A380, ADC12, A360, ADC10,etc; Magnesium AZ91D, AZ30; Zinc (Zamak 3#, Zamak 5#) No-Ferrous Metal:Aluminum 6061-T6,6063-T6,Copper,Brass and Titanium; Steel: Stainless steel SUS304, SUS303,etc. |
Die casting Process | Die Casting Raw Material → Trimming → Deburring →CNC machining →Surface treatment → package → Shipping & Delivery |
Die Casting Equipment | 1.12 sets Die Casting machine(From160T to 1600T) 2. 67 sets advanced CNC machining centers (3axis,4axis,5 axis and 7 axis CNC machine center) 3. 1 set Advanced 3D printer--Made by Stratasys USA. 1 set Carl Zeiss CMM and 2 other brands CMM, etc. |
Good Inspection Instruments | X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc. |
Precision machining | CNC turning, milling, drilling, grinding, cutting, reaming and threading |
Surface Treatment | powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating, etc. |
Application | Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices, Auto parts, marine & ship equipment, Telecommunication, Textile Industry, etc. |
Work Method
1. Rapid Prototyping:
Customer will send the primer drawings to Sunrise to make small quantity prototyping to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently, so usually we can send the samples to customer within 7 days.
2. DFM: design for manufacture
Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM, we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.
3. Start to Make Die Casting Tooling
When get the customer's agreements for our DFM, such as confirm the moving die and fix die, ejector pin location, slide, parting line, machining location etc. Then we will start to make the die casting tooling, and will send the die casting tooling schedule to customer, and every week our engineer will update the schedule, then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.
4. Trial Run the die casting Tooling
When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material, then per the processes to follow each process, then send the samples to customer to approve it. Normally the lead time is around 2 weeks.
If the first trial run result wasn't good, we can modify the tooling in house, we have grinding, Milling, CNC, EDM machine in house, so we can quick responds to modify, then trial run again.
And if customer would like to ECN, it's also no problem for us, we can modify the ECN in house too.
5. FAI report and PPAP files
When we send out the samples, we will submit the FAI report and PPAP files if customer need it.
6. Mass production
When we get customer approval, we can start to mass production immediately.
Our advantages and service
(1)Professional technical support
(2)Quick response
(3)Strict quality control process
(4)High cost performance
(5)Rich experience in mold design and die casting
(6)Abundant cooperation with occident corporations
(7)SGS/ISO/TS16949/ERP system guarantee
