This machine can automatically complete the operations: cutting, folding, trimming, rearranging, output and counting quantity. It can manufacture the products according to China National Standards, American Standards and European Standards. Upon request, it can provide products of multi-specifications (5cmx5cm, 7.5cmx7.5cm, 10cmx10cm) and through multi-lanes (5cmx5cm in six-lane, 7.5cmx7.5cm in five-lane, 10cmx10cm in four-lane) to speed-up output and work pace. It can also make the specially-unfolded sponges. The folding efficiency and quality are quite higher than those done manually.
Main Features and Functions
a. With a fully-open technological process, they can clearly and directly check and operated. Therefore, ease the quality control and the debugging.
b. With a steel-angle frame, they are light and rigid. Because of no welding joints and assembled components, it is convenient to transport and install.
c. With all controls under the heavy current, they can be easily used and maintained.
d. With creasing, ironing & trimming, and cross padding, the finished sponge is flat, straight, uniform and less in germ content.
e. The width of absorbent gauze (Grey cloth) can be adjusted. Because of lateral cross-folding, it is easy to reset the operand.
f. With the wetting system, it is applicable to dry region.
g. With cyclometer counter, workload of counting the output has been eliminated
h. Critical parts are made of high-quality hardened and tempered alloy steel. Most parts are made of high-quality heat-treated steel.
i. Main standard components, electrical and pneumatic parts are nationally qualified. (If worldly brand-name is used for those critical and wearing parts, total price of machines will be up by 3 %.)
j. It is economical and reliable to adjust the speed by changing the input axle sleeve of the related motors
Main Technical Specifications
Specifications(cm) | 5×5 | 7.5×7.5 | 10×10 |
Total Weight | 0.8T | 0.8T | 0.8T |
Lane | 6 | 5 | 4 |
Production Pace | 220～280 ps/min | 180～240 ps/min | 150～210 ps/min |
Daily Productive Rate of Double-lane | 330000~370000 ps | 310000～270000 ps | 250000～210000 ps |
Motor power | 1.1KW | 1.1KW | 1.1KW |
Heating power | 2.8 KW | 3.6KW | 3.6KW |
Pressure of Air Supply | 0.3～0.5MPa | 0.3～0.5MPa | 0.3～0.5MPa |
Range of Heating | 20～300°C | 20～300°C | 20～300°C |
Product quality and Standard
Specification(cm) | Open-size, Displacement, Slit, Size of folded edge | Finished Size |
5×5 | Upon request | □×□±0.15 |
7.5×7.5 | Upon request | □×□±0.20 |
10×10 | Upon request | □×□±0.25 |
Set-up and Working Lanes for Each Model
For 5cm´5cm-4Ply, 6 lanes/machinery;
For 7.5cm´7.5cm-4Ply, 5 lanes/machinery;
For 10cm´10cm-4Ply, 4 lanes/machinery
