High automation and efficiency rotor die casting machine (60T)
Our rotor die casting machine is easy to operate. It only takes one day for green hands becoming practician. it takes about 10min to change mould. It has a high working efficiency, 10-12s/pcs, 300-400pcs/hour.
During die casting, machine will transfer the residual aluminum to the smelter in time. Since the residual aluminum still has a high temperature. It is cost saving and time saving. Besides, the injection system of our machine is patented. The injection head can be used for about 1-2 months, while the injection cylinder for more than half year. Since the injection head and cylinder are easy consumed parts, therefore, our design also reduce the changeover frequency and cost of production.
Unlike the conventional die casting machine, our machine doesn't need asbestine cup to keep the temperature and demould. operator only need to press "start" button, no need to handling the heavy tooling which might occur body injury, and the machine has aluminium anti spatter design to prevent the aluminium liquid from spraying and cause injury.
This armature die casting machine is consisted of main machine and hydraulic electronic control system .
1.Main cylinder mould locking system
2. injection system
3. residual aluminum(sprue)pushing and conveying mechanism
4. automatic demould oil spraying
5.lower mould cooling system
6. lubricating system of puncher pin and molten aluminum container
7.Lower mould rotation system
8. Mould assembly system
9.Hydraulic system and electronic control system
10. Aluminum liquid loading system
11.Mechanical arm
12. Loading system
Machine main function and characteristic
Automatic get aluminium melt liquid, automatic loading and unloading the rotor.
Rotor loading: automatic pneumatic circularly pick up.
Get aluminium melting liquid: servo motor control the mechanical arm, control the liquid volume through human-machine interface.
Automatic cut the waste material, automatic recycle the cut wasted material and convey it to the furnace by the conveyor.
Automatic feed mold releasing agent, the feeding time and times can be set.
There is water cooling channel, helpful for reducing the mold temperature effectively.
Setting on touch screen: forward and backward speed, stroke, swing angle of the mechanical arm, loading speed,etc.
Machine will alarm and stop working if out of material.
Failure will be automatic displayed and machine will alarm.
One person can take care of more than one machine.
| Specification | |||
| No. | Item | Unit | 60Tspecification |
| 1,Main cylinder: | |||
| 1 | main cylinder mold lock force | KN | 400 |
| 2 | main cylinder mold lock travel | mm | 200 |
| 2,Injecting cylinder: | |||
| 1 | Injecting cyliner travel | mm | 150 |
| 2 | Injecting cylinder injecting force | KN | 200 |
| 3 | Injecting force(Min-Max) | KN | 70-200 |
| 4 | capacity | L | 10 |
| 5 | aluminum depot OD(Max) | mm | 65-75 |
| 6 | punching head OD(Max) | mm | 65-75 |
| 7 | aluminum depot capacity(Max) | kg | 0.5 |
| 8 | Injection punching head travel distance | mm | 50 |
| 9 | cycle time | s | 10 |
| 10 | Rotor OD | mm | Max 75 |
| 11 | Rotor stack height | mm | Max 70 |
| 3,Motor and pump: | |||
| 1 | Pump motor power | KW | 7.5 |
| 2 | Divider motor powder | KW | 0.2 |
| 3 | Oil pump (plunger pump) | L | 40Y |
| 4,Machine dimesion: | |||
| 1 | Main frame(L*W*G) | mm | 1700*1600* 2200 |
| 2 | assembly of oil tank and electric appliance(L*W*G) | mm | 1500*1000 *900 |
| 3 | turntable OD | mm | 860 |
| 5,Cooling pump specification: | |||
| 1 | Submersible pump power | KW | 1.1 |
| 2 | Submersible pump rate of flow | M3/H | 3.5 |
| 3 | Submersible pump water pressure | MPa | 0.4 |
| Remark: the max pressure of this machine is 25Mpa / Submersible pump power 220/380V Optional | |||
