Waste tyre
With the fast development of the society, the amount of the waste tyres is larger and larger. In recent years, the tyre pyrolysis technology has also been developed. The recycled waste tyres are mainly used to make devulcanized rubber and rubber powder. However, producing the devulcanized rubber costs a lot of energy, and causes pollution. So there is a new method, pyrolysis technology. The pyrolysis technology is mature in recent years, and Doing waste tyre pyrolysis plants adopt the latest pyrolysis technology, and the pyrolysis plants can be used in oil sludge treatment, plastic pyrolysis, tyre treatment and so on.
Waste tyre pyrolysis plant
Waste tyre pyrolysis plant
is an environmental protection system which uses the continuous
liquefaction technology and catalytic breakdown reaction to convert
waste tyre into renewable resources, such as pyrolysis oil,carbon
black,steel wire combustible gas and so on.
DY-6T capacity waste tyre pyrolysis plant (D2200mm*L6000mm)
1. This mode of pyrolysis plant can load 6 tons of crushed tires.
2.
After finishing one batch, with auto-feeder, you don't need to wait the
pyrolysis machine cooling down since workers will have to go inside to
feed material. If you don't have one, in that way it will be
time-wasting and dangerous.
3. Built-in spiral plates, these plates will make the waste tires go ahead.
DY-8T capacity waste tyre pyrolysis plant (D2200mm*L6600mm)
1. It can load 8 tons of waste tyres.
2. The reactor adopts Q245R steel plant and its thickness is 16 mm, which can bear 500-750 batches.
3. We can also make reactor by material Q245R, which obviously prolong service life 3-5 times.
4. The reactor has two layers, the outer layer built-in cotton insulation, fire cement and steel.
DY-10T capacity waste tyre pyrolysis plant (D2600mm*L6600mm)
1. Working with Auto-feeder, it is able to contain 12 tons crushed tires or 10 tons whole tires.
2. For plastic, it can contain even 12 tons.
3. The diameter of feeding port is 1200mm or 1400mm.
After
2 hours feeding time, it's time to heat the reactor by
coal/wood/natural gas/crude oil. Generally speaking, when the
temperature ups to 155 Celsius degrees around, the oil gas will
generate.
Waste tyre working time you may need:
let's take 10 tons waste tires that processed by DOING waste tyre pyrolysis plant as an example:
| Model | Feeding | Processing | Cooling | Discharge | Total |
| 2200*6000 | 1.5hr | 7-8hr | 1.5hr | 1.5hr | 12hr |
| 2200*6600 | 1.5hr | 8hr | 1.5-2hr | 1.5hr | 14hr |
| 2600*6600 | 2 hr | 10 hr | 2-3 hr | 2-3 hr | 16-18 hr |
6/8/10T capacity waste tyre pyrolysis planttechnical data
| Technical parameter of 6/8/10T capacity waste tyre pyrolysis plant | ||||
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste tyre | Waste tyre | Waste tyre |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
| Prepared by customer about 6/8/10T capacity waste tyre pyrolysis plant | |||
| No. | Item | Consumption | |
| 1 | Coal(for choice) | 500kg/day | |
| 2 | Wood(for choice) | 800kg/day | |
| 3 | Natural gas(for choice) | 100-150kg/day | |
| 4 | Oil(for choice) | 300-350kg/day | |
| 5 | Electricity | 244kwh/day | |
| 6 | Water(recycled) | 60㎥ /month | |
| 7 | Total power | 19kw | |
| 8 | Land area | 35m*15m | |
6/8/10T capacity waste tyre pyrolysis plant final product application
Fuel oil (40% to 45%)
Fuel oil application
The
main oil product produced by our recycling application is the fuel oil
that is wide used for industrial and commercial purposes. The oil has
40% to 45% of the amount of recycled scrap tyres, which will be carried
with licensed tanker trucks.
Carbon Black (30% to 35%)
Carbon black application
Carbon
Black is the main product recycled by Pyrolysis technology. The amount
of recycled carbon black is 30% to 35% (depending on the type of tyres)
of the total amount of scrap tyres recycled in the system. Carbon black
is used as raw material or main ingredient in many industries and the
chemical structure of carbon black strengthens, lengthens the endurance,
and improves the coloring features of the materials.
Carbon
black produced by Pyrolysis process (CBp) is more economical compared to
carbon black produced primarily from petroleum and is more
price-efficient to be used as an ingredient in the industries listed;
* Electric cable jacketing
* Conveyor band
* Carrier Bands
* Hose and doormat
* Black nylon bag
* Rubber additive
* Automotive spare parts
* Heat isolation
* Black colorant in rubber materials
* Plastic pipes
* Industrial rubber products
* Fire fighting
Steel wire (10% to 15%)
Tyres
contain steel wires and the amount range of 10% to 15% of the total
tyre wastage. All of the steel present in the tyre can be detached after
pyrolysis recycling process in completed. Valuable steel wires are
pressed and sold to steel and scrap dealers.
Gas (10% to 12%)
Non-Condensable gases arise during the pyrolysis process.
Some advantages such as…..
* It has higher calorific value as compared to Natural Gas.
* It can be replaced where Natural Gas and Propane are stored.
* The high energy gas may be utilized as a source of energy for the Pyrolysis process.
*
The amount of gas generated in the system is 12% to 15% of the total
amount of recycled tyres and considering the 10 ton scrap tyre/day
recycling capacity, the facility generates 1200-1500 m3/day gas, which
has an enormous energy potential when evaluated.
Contact: Ms Bonnie
Skype: bonniezhao2
www(dot)wastetireoil(dot)com
www(dot)doinggroup(dot)com
