Die cast tooling manufacturers

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Basic Info.
  • Brand Name: Sunrise Tooling 
  • Die Casting Method: Pressure die casting 
  • Machining: Machining Center 
  • Surface preparation: Deburring 
  • Cavity material: H13 
  • Tooling lead time: 4~6weeks 
  • Maintance tooling: in house 
  • Cativies: one cavity 
  • Tooling life: 50~60K shots 
  • Tooling Frame material: #45 steel 
  • Capability: 20~25sets/month 
  • Model No.: ST0092 
  • Place of Origin: Jiangsu  
  • Min.Order: 1 Set/Sets
  • Means of Transport: Ocean, Air, Land
Supply Capacity
  • Production Capacity: 20
  • Packing:wood carton
  • Delivery Date: 4~6weeks

Tolerance Grade(to general products): ±0.05mm

Certification: SGS, ISO 9001:2008,TS16949

Size: Customized

Material Available: Aluminum Alloy, ADC12, A380,AlSi12,etc.

Transport Package: Carton or Bubble Wrap, pallet or as customers' requirement

Application: all kinds of Hardware

OEM/ODM: Available/warmly welcomed

Software Applied: PRO/E, Auto CAD, Solid Work 2008, Ug, CAD

Trademark: Sunrise or Customized

HS Code: 7616991090


Factory Capacity

About

Sunrise Metal

1) Sunrise metal products plant, is a professional OEM die casting   manufacturer with more than 10 years' experience in manufacturing Aluminum   mold and die casting. We have an experienced engineer and quality control   team as our strong backing. 

OEM orders are warmly welcomed.

2) Well trained work team. Honest, easy-going, hard-working   and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency

3) One-stop solution service help to save time including Mold design & fast mold manufacturing, Integrate  Rapid Prototyping , Die casting, Machining, Sand blasting, Tumbling, Cleaning etc. All-in-house and out-sourcing

other surface Treatments. 

Our advantage

1) Professional technical support

2) Quick response

3) Strict quality control process

4) High cost performance

5) Rich experience in mold design and die casting

6) Abundant cooperation with occident corporations

7) SGS/ISO/TS16949/ERP system guarantee

We can provide fast mold manufacturing

Sunrise build up the Fast Mold Manufacturing Business Unit.Our fast mold team dedicate to fast mold. We quick react on tooling design, optimize

every processes tooling manufacturing, 24 hour's   work, utilize our in

-house advanced tooling equipment and excellent tooling supply base in

our area,design and manufacture tooling innovative ways. We now can

shorten tooling manufacturing time by 50% for hard production tooling and can shorten to 1/3 normal tooling lead time for prototyping tooling.

Our fast mold manufacturing has already help our customer such as 

Marquardt, Hengst, Anologic,etc.to save more than 50% project develop

time for their urgent project and speed up their project time to market.


Factory Basic Information

Material

Die casting Material: Aluminum A380, ADC12, A360, ADC10,etc; Magnesium AZ91D, AZ30; Zinc   (Zamak 3#, Zamak 5#)

No-Ferrous Metal:Aluminum 6061-T6,6063-T6,Copper,Brass and Titanium;

Steel: Stainless steel   SUS304, SUS303,etc.

Process

Die Casting Raw Material → Trimming → Deburring →CNC

 machining →Surface treatment → package → Shipping & Delivery

Equipment of

Casting

1.12 sets Die Casting machine(From160T to 1600T)

2. 67 sets   advanced  CNC machining centers (3axis,4axis,5 axis and 7 axis  CNC machine center)

3. 1 set Advanced 3D printer--Made by Stratasys USA. 1 set Carl 

Zeiss CMM and 2 sets other brands CMM, etc.

Good   Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement 

Instrument, etc.

Precision   machining

CNC turning, milling, drilling, grinding, cutting, reaming and   threading

Surface   Treatment

Deburring, powder coating, polishing, sand blasting, heat 

treatment,painting,anodizing, electroplating, Chrome plating,

Application

Medical Parts, Ultrasound system,Ultrasound devices, Diagnosis 

Equipment, Hospital machines, Medical devices, Auto parts, 

marine & ship equipment, Telecommunication, Textile Industry, etc.


Quality Policy

Achieving our Mission will be a direct result of our Company's Quality Improvement Culture. Our Culture is a product of each individual employee's attitudes and conduct. Each employee is obligated to:

Manufacture products to established requirements, or cause the requirements to officially change.

Know the authorized written procedures for their job.

Not knowingly pass on defective work to our internal or external customers.

Be responsible for defect elimination in all we do.

Be responsible for delivering our work on time.

Actively participate in training to support quality improvement in our products, processes, and services.

 

Customer Service

Our customer service representative is a vital component of our pledge to provide quality products and service. Well-oriented with Sunrise, she is always available to take your calls, assess your problem, and then promptly direct you to the appropriate member of our staff. She is ready to assist you with any questions or concerns regarding your business with Sunrise. Customer service at Sunrise protects your interests. Our representative is determined to quickly meet your needs with our company. Sunrise Metal provide the following services to customers:

1. Mechanical Engineering service, we have rich experience mechanical engineering team, we help customer to do the mechanical design for product per customer's function and appearance requirement, do the DFM (Design for Manufacturing) for customer's products, tooling design, and production design, etc.

2. Rapid Prototyping Service, we provide good service on prototyping with our rich experience team and our advanced machines for prototyping. We target on over 10 sets metal prototype request. We have three ways to make prototype.

① Pure Machining from steel , magnesium , aluminum , zinc, etc. , .

② We cast die casting material block such as A380, A413 ,etc. with minimum porosity and then machine the prototypes from die casting material. The porosity are rare and acceptable level.

③ We make fast die casting mold ( Half of Normal tooling lead time ) and then cast the prototypes .

3. Die casting In House Service, we target on high mix, small - medium volume projects. With our rich experience on die-casting, high precision die-casting machine, tooling shop in house & well management, we can provide one stop solution for die-casting components.

4. Supply Management Service, our team members have good English capability , rich supply management experience , advanced QC equipment & QC measuring Skills , etc. we help customer to manage their supply in China . Hope we can have chance to work with you



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Sunrise Metal Technology Co., Ltd
No.1456 Fushikang Road, Kunshan, Suzhou, Jiangsu, China (Mainland)
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