C/U/Z Purlin Quick Changeable Forming Line
Descrition:
The each part of equipment description:
1 5 T hydraulic decoiler
Single head decoiler ,hydraulic inner expansion and motorized decoiling
Coil weight (Max):5000kg
Coil dia (Max):1600mmCoil Width(Max.):500mm
Motor power:4kw
2, 2 Rolls Feeding, 5 rolls leveling
Feeding width can be adjustable on the right and left
Feeding roller, dia is 100mm,material 45# steel, high-frequency quenched( heat treatment HRC48-52)
5 rolls leveling,(2 upper rolls and 3 lower rolls ).diameter 100mm ,quenched material 45# steel, high-frequency quenched( heat treatment HRC48-52)
Hydraulic pre-cut: 1set,hydraulic motor: 5.5kw
4. Roll forming Unit
Main motor power: 37kw motor made in China which connected with the reducer ,model ZSY250
Roll forming stands:20stations
Rolled steel thickness:1.5--4mm
Way of Drive: gearbox with joint coupling drive(see picture below)
Main shaft dia: 90mm ,material: 45steel HB 220-260
Rollers material: GCr15 forged steel, quenched 58°-62
Working speed:5m--12m/min(not including punching)
Machine structure: heavy forged iron stands( see the picture below)
All of the C/U/Z profiles can be produced in this machine
For C/U purlin: width:80-300mm height:40mm—80mm(adjust automatically by PLC)
For Z purlin:width :100-300mm height:50mm—80mm(adjust automatically by PLC)
It needs 30 min to finish changing from C/U to Z profiles
It just needs 5 min to finish changing the width from one width to another width
5. Hydraulic pre-punching ( 2 sets)
Way of punching:hydraulic punching
Hydraulic pressure:25Mpa
Punching mould material: Cr12 quenched 58°-62°
Hydraulic power:11kw
One set of round holes punching mould ,size 14mm--18mm
One set of vertical holes punching mould ,size 14mmx26mm
6. Hydraulic cutting( without scraps)
Way of cutting:Hydraulic mould cutting
Blade material: Cr12 quenched 58°-62°
Working pressure:25Mpa
Total cutting blades:15 sets
7.Electrical parts:
Way of control: PLC,Siemens made in Germany
Inverter: Siemens made in Germany
Operation panel: Siemens touch screen made in Germany
Omron encoder measures the length
8. 12M auto-stacker
- Stacking length:max 12 m
- Direction of output: airlinder makes the product turning
- Power for lifting& lowering: 3KW
- Way of control: PLC ,Simens brand
- Max stacking height:500mm
- Pictures as reference
Summerization of the whole line:
Total power:60.5KW
Demension:35mx2.5mx1.6m
The components of the whole line
