110KW PP PVC EVA Dispersion Kneader Machine For Rubber / Plastic
Applications:
Pressurized Rubber Kneader is Used For Rubber and Plastic & Chemical Industry
Most Suitable Kneading Application For Dispersion Kneader:
E. V. A. Rubber & TPR, Sole, Rubber Roller, Hoses Belts, Sponges, Vibration Insulator, Elastic Cord, Sealing Materials, Tire, Tapes, Master Batches, Pigment Ink, Automobile&Electric Rubber Parts, Chemical Industry Compounds.
Summary:
This banbury mixer has a wide application of applications, including in mixing raw material, such as raw rubber, synthetic rubber, resin, asphalt, celluiese, PP, PVC or EVA into even mixed stock. The body and structure of this machine is strong and durable, making it suitable for heavy-duty mixing and refining operation. Dust stop device has been specially designed to effectively prevent leakage of raw materials and other ingredients. Long service life, simple operation, easy maintenance, convenient replacing of worn-out parts, it is an ideal mixing equipment for heavy-duty usage.
Descrition:
1. An automatic temperature and time control system to provide a 100% mixing effect.
2. Easy to clean chamber and changing colors.
3. In 6~10 minutes/batch of output equivalent to 2 units of mixing Roller.
4. Pressurized and sealed mixing chamber to provide high mixing performance and prevented environmental pollution.
Specifications:
|
Item |
X(S)N-75L |
|
Total Volume(L) |
180 |
|
Working Volume(L) |
75 |
|
Main Power(KW) |
110 |
|
Flip Power(HP) |
5 |
|
Flip angle(°) |
140 |
|
Roller Speed(front/back)(r/min) |
35/24.5 |
|
Working Pressure(MPa) |
0.6-0.8 |
|
Compressed air consumption(m3/min) |
≥1.5 |
|
Cooling water working pressure |
0.3-0.4 |
|
Hot steam working pressure |
0.5-0.8 |
|
Dimension Length(mm) |
3800 |
|
Width(mm) |
2250 |
|
Height(mm) |
3200 |
|
Weight(kg) |
10500 |
Features for our dispersion Kneader:
1).Rubber& plastic and other additives in a sealed pressurized and temperature controlled conditions, for rubber mixing or plastic mixing, with high efficiency, materials uniformly dispersed, high quality and no environment pollution. It is very easy to change batch materials, color, and clean.
2). Rotor shaft, and pressure lid and other parts are jacket structure. If the temperature is too high for materials, put through the cooling water for cooling. With electric heater at the bottom of mixing chamber to meet the technological requirements of plastic mixing. The materials processed feature good and stable quality.
3). Spiral angle and working length of the rotor convex edge are designed perfectly reasonable, to achieve the best materials dispersion effect. The rotor edge wing is wear-resistance hard cast alloy welded. All mixing chamber, rotor, and pressure lid that directly contact with the materials by polished after the hard chromium plating, wear-resistant and anti-corrosion.
4). Rear feeding(feeding from behind), mixing room turn forward 140 ° discharge, it not only can facilitate the production process from top to bottom process connection, but also facilitate the observation and cleaning of mixing chamber and the rotors.
5).The junction place between upper side of mixing chamber and rack cantilever, using curved plate labyrinth pressure seal structure and effective dust seal. Embedded tungsten cobalt titanium alloy movable coil at the rotor end is contacting with the copper filled PTFE seal ring with the external compression seal structure without lubrication and wear, realizing perfect seal effect.
6).Tilt structure adopts high efficiency worm drive, featuring high carrying capacity, and can discharge without stopping, eliminating the frequent motor starting, prolonging its life.
7). Electric control system adopts PLC device, with complete and reliable control and monitoring, alarm functions and the necessary chain of protection.
8).The machine is durable, low failure rate, easy installation, operation and maintenance, also electricity saving.
Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
Details:
