PET Bottle Flakes Washing Recycling Line
Introduction:
Material: baled or loose PET bottles
Function: used for crushing and washing and drying of PET bottles
Final product:
- Surface moisture: max. 2%
- PVC content: max. 500 ppm(According to your worker sorting)
- Glue content: max. 4.000 ppm (Flakes included)
- Label content: max. 500 ppm(According to your worker sorting)
- HDPE / PP content: max. 500 ppm
- PET dust: max. 0.1 %
- Metal content: max. 50 ppm
Capacity: 300-2000 KG Per Hour
Specifications:
Capacity | 300kg/h | 500kg/h | 1000kg/h | 2000kg/h |
Item | Qty:(Set) | Qty:(Set) | Qty:(Set) | Qty:(Set) |
Bale breaker | ― | ― | 1 | 1 |
Belt conveyor | ― | ― | 1 | 1 |
Trommel separator | ― | ― | ― | 1 |
Belt conveyor | ― | ― | ― | 1 |
Label remover | ― | ― | 1 | 1 |
Manual sorting table | ― | ― | 1 | 1 |
Belt conveyor | 1 | 1 | 1 | 2 |
Wet Crusher | 1 | 1 | 1 | 2 |
Screw feeder | 1 | 1 | 1 | 1 |
Hot washer | ― | 1 | 1 | 1 |
Screw feeder | ― | 1 | 1 | 1 |
Hot washer | ― | ― | 1 | 1 |
Screw feeder | ― | ― | 1 | 1 |
High speed friction washer | 1 | 1 | 1 | 1 |
Floating washer | 2 | 2 | 2 | 3 |
Dewatering machine | 1 | 1 | 1 | 1 |
Pipeline dryer | ― | ― | 1 | 1 |
Label separator | ― | ― | ― | 1 |
Storage hopper | 1 | 1 | 1 | 1 |
Main Machine & Function:
Bale Breaker
• used to breaking bottle bale into loose bottle before label separation
• four-shaft design fixed with special blades for high efficiency
Trommel Separator
• used to loosening the bottles and screening out the dirt, sand, soil from bottles
• installed before label separation unit
Metal Detector
• used to detecting metals from bottles, separating out the metals to protect crusher from damaging
• installed behind sorting table
Label Remover
• used to peeling the labels from plastic bottles by high speed blades
• working with water
• label separation rate >95% (for round bottle)
Crusher
• used for size reduction of plastic bottles into flakes
• cross-cut rotor design specially for plastic bottle crushing
• capacity: 1200-1500kg/hr (screen mesh size: 18mm)
Floating washer
• used to washing the PET flakes and density separation floating contamination from flakes
• sink-float tank designed with 4pcs automatic drums at the top for manpower saving
Friction Washer
• used to scrubbing the flakes by high speed blades to remove dirt and water
• high speed (1440rpm) for high performance
Hot Washer
• used to washing the flakes by hot water to remove glue and greasy dirt
• feeding caustic soda/detergent to wash
• heating by electricity or customized
• tank outside with heating protecting layer made of rockwool
Drying Machine
• including dewatering machine and hot air drying system
• used to reducing moisture content remain from the flakes by high speed blades and hot air
• heating by electricity
• final moisture content remain <1%
Label Separator
• used to sucking out the label flake remain and fine dust from finished product
• installed before collecting silo
Electric Control Cabinet
• with thermal relay to projecting the engin
• with overloaded alarm and protecting system
• with emergency shut off control
