42CrMo investment casting alloy steel Universal joint component Tensile testing service available.
Quick Detail:
1. Alloy steel lost wax Casting of a component on universal joint;
2. Material: 42CrMo;
3. Manufactured by silica sol lost wax process;
4. Investment casting foundry located in China;
5. Max size: 500X500X350mm;
6. Weight: 0.8kg;
7. Chemical composition tested by German spectrometer;
8. ISO9001:2008 certificated
Description:
Alloy steel investment castings for mechanical components in various industries like medical, marine, electronics,train etc;
We perform steel lost wax casting process in a wide range of alloys, please refer to below table for the most common material that Winnington cast:
|
Stainless Steel (70%) |
Carbon Steel |
Alloy Steel |
|
303, 430, 420, 17-4PH, SCS1,CF3M (AISI 316L), CF8M (AISI 316), CF8 (AISI 304),CD4MCu, CD4MCuN,ANC20,1.4408,1.4517, 1.4306, and more |
SCS16, SCS14, SCS13, 1.0619, WCB, S355JR, 1045 , LCC and more |
ANC2,CLA12C,42CrMo,8Q,4140,6150 and more |
Overview of Lost Wax Method
The model of the part is made of wax from an aluminum die, then the wax patterns are welded onto the runner system which is also made of wax - it forms a pattern tree or called pattern assembly. Next, the pattern tree will be dipped into ceramic slurry of sand or stucco, with drying process between each coating until the shell is thick enough to hold the weight of melten metal which will be poured later.
Then the Pattern tree with wax in it is going to a high pressure oven which melt the wax out. It forms a hollow in the shell. The shell is preheated before pouring to help fluidity of melton metal. A sand bed is always aside to hold the hot poured shell.
In the following process, the shell is broken and removed, so the castings can be seen now. The castings are then cut off from the metal tree and shot blast/polished/machined to get better tolerance and surface.
Applications:
Pumps
Valves
Pipe Fittings
Machinery
Power Generation
Automotive
Marine, Oil and gas
Other Mechanical Castings
Specifications:
|
Standards |
ASTM,JIS,DIN,BS,MIL |
|
Maximum Casting Size |
500x500x350mm |
|
Casting weight |
10 g~80 kg |
|
Wall thickness |
Minimum thickness 1.5-2mm |
|
Casting process type |
silica sol lost wax casting process |
|
Machining capacity |
7 sets CNC machining, 21sets CNC lathe |
|
Surface finish |
electro polishing, satin finish, hand polished, pickled, zinc plating, vibratory polishing; |
|
Tolerances |
VDG P690 |
|
Physical performance |
Tensile test, Impact test, Hardness test |
|
Chemical composition test |
Spectrometer |
|
NDT test |
Dye test, X ray test etc |
Competitive Advantage:
Investment Casting is generally more expensive than it's associated metal casting methods of "die casting" or "sand casting", but can produce complicated shapes that require little machining and at good surface quality. Investment casting is used in many advanced technical industries such as Aerospace, Power Generation, Oil & Gas, Military & Defense, Medical, Commercial and Automotive.
