5 Axis CNC Spiral Bevel Gear Lapping Machine With Siemens System
Description:
1. This machine uses passive wheel and drive wheel spindle for horizontal layout and structure of direct-drive spindle in horizontal position, maintaining dynamic stability of high speed motion.
2. This driving wheel spindle drive shaft of machine tool h (x) horizontal movement, and along the column v (y) vertical motion. G from the wheel spindle for driven shaft (z-direction) of horizontal movement.
3.The machine h, v, g, to the movement by the servo motor driven precision ball screw linear guides to achieve. Active and passive wheel with spindle motor through the ribbed belt drive, smooth transmission, high precision, low noise, improving machine tool service life.
4. This machine adopts Germany Siemens (SIEMENS) company 840D CNC and servo system to achieve five-axis c linkage.
5. This machine has the following control functions:
a) Automatic adjustment gear installation location (installation distance)
b) Auto gear clearance and compensation.
c) Automatic two-sided mesh beat detection.
d) Automatic identification of tooth surface Burr and dings and defects.
e) Automatic control and monitoring of loads and speeds.
6. By spindle servo motor can be applied 2-50Nmx torque load.
7. This machine with automatic heating, stirring slurry for high-speed grinding liquid supply system be sprayed on a mesh point, reducing lapping time, dump and ultra high speed NET, increasing productivity.
8. Position control of exposure is the machine, speed control, guarantee access to excellent effect of lapping of gears.
9. The machine has a friendly interface, easy to operate. Automatically generate multiple modes of lapping process.
10. The machine has a beautiful, safe guard, automatic retractable protective doors against work-piece loading and unloading.
11. Electric control of the machine is sealed cabinets, configuration, air conditioning.
Quick Detail:
This machine applies Yu various type cone gear pays of into on grinding processing, can on from wheel maximum od 600 mm, active round maximum od 254 mm of cone gear pays for high-speed, and precise to Institute tooth processing, appropriate amendment heat treatment Hou of tooth Department deformation, Institute tooth Hou tooth surface group rough degrees can up Ra0.8 above, can improved tooth Department contact district location and size, thereby improve drive smooth sexual, reduced noise, improve hosted force.
The machine is particularly suitable for automotive, cars, tractors, construction machinery, shipbuilding and other industries various batches of bevel gear lapping, mass production.
Specifications:
| 1.Machine Specifications | ||||
| Passive wheel maximum workpiece diameter | mm | 600 | ||
| Diameter of wheels Max | mm | 254 | ||
| Maximum offset distance | mm | ±76 | ||
| Wheels from Wheel spindle to spindle axis and distance | mm | 89270 | ||
| Drive wheel spindle to spindle axis and distance | mm | 165360 | ||
| Drive wheel spindle parameters | ||||
| Big end of spindle bore diameter | mm | 153 | ||
| taper | 1:20 | |||
| Taper hole depth | mm | 180 | ||
| Hole diameter | mm | 140 | ||
| Driven wheel spindle parameters | ||||
| Spindle bore diameter big end | mm | 153 | ||
| taper | mm | 1:20 | ||
| taper hole depth | mm | 180 | ||
| hole diameter | mm | 140 | ||
| Braking torque | Nm | 250 | ||
| 2. CNC system | mm | SIEMENS 840D | ||
| Driving wheels the maximum driving speed | rmp | 2000 | ||
| The maximum speed of the driven wheel drive | rmp | 1500 | ||
| Servo drive motor (X axis) | Nm | 13 | ||
| Servo drive motor (Y axis) | Nm | 20 | ||
| Servo drive motor (Z axis) | Nm | 13 | ||
| Driving wheel spindle AC Spindle motor | Kw | 9 | ||
| Driven wheel spindle AC Spindle motor | Kw | 9 | ||
| 3.overall dimension(L×E×H) | mm | 2067×2738×1902 | ||
| net weight | t | 7 | ||
| total power | KVA | 25 | ||
| Power supply parameters | V Hz | 380,50 | ||
| Rated flow gas source | L/min | 2000 | ||
| Air pressure | Mpa | 0.60.7 | ||
Company Profile:
Heng Yong company gathered many experienced experts. This team is lead by people have over decades of experience, and filled with young, energetic engineers. With strong research and developing ability, our company put extraordinary effort on developing complete sets of gear machinery. Now we are able to provide our customer the main products as follows: Gear Shapers, Straight Bevel Gear Generators, Spiral Bevel Gear Generators, Spiral Bevel Gear Grinders, Hypoid Gear Testers, Gear Lappers, Gear Quenching Press, Gear Chamfering Machines, Gear Hobbers, Honing Machines, Vertical & Horizontal Machining Centers, Special Precision Speed Reducers, Roll Stander for Seamless Tube Stretch Reducing Mill, Gear Coupling Family, Low Drive Devices and Environmental Protective Equipment of 16 kinds, more than 30 families, and more than 150 types and specifications. The company focus on developing heavy-duty, large CNC gear machinery, which are urgently needed by the government and makes industrialize as soon as possible, provide a great variety of advanced gear machinery to the market. The company is using the leading 3D designing software for developing and designing. The company combines producing with research and development by Cooperating with TIANJIN University and other colleges for many years.
