1. Introduction of Product
Ø660mm×2300mm PVC Plastic Super Clean Soft Film Calender Machine
1. This calender machine is composed of four-roll calendar, heat lead deice, embossing machine and auxiliary cooling machine etc.
2. This calender machine is suitable for the production of PVC soft film, semi-hard color film rolls in the thickness range of 0.05-0.60mm with the thickness tolerance ≤0.01mm.
3. Calendar roll adopts independent driving in conjunction with special rigid gear reducer; options include preload, anti-curving device and hydraulic axle crossover device.
2. Quick Detail:
iterms | the name of the equipment |
1 | 500L high-speed mixer |
2 | 100L Kneader mixer |
3 | 26″X84″L Rolling turbine |
4 | 24″X72″L Rolling turbine |
5 | 10″filter |
6 | 26″X90 ″calender |
7 | Assembly Equipment |
8 | DC motor and control equipment |
9 | Temperature control system of calendar |
10 | 4 Conveyors and 3 waste scrap of leading machine |
3. Description:
Iterm | Name | standard |
1-1 | type | Reverse “L” Four roller calender |
1-2 | Size of Roller | 26″(660M/M)X90″L(2300M/M) |
1-3 | Type of Roller | 4 Drilling wheels |
1-4 | The width of production | 79″-87″ (2000-2200M/M) |
1-5 | Main motor | DC 90KW 2 sets,DC 110KW 2sets |
1-6 | Main reduction gears | Four independent type combination |
1-7 | Rotate speed of roller | 6-60M/MIN |
1-8 | gap adjustment | digital display, high-low two stage speed adjustment |
1-9 | Parts of roller | Upper roller: overhang |
1-10 | Main bearing lubrication | Forced lubrication oil cycling |
1-11 | | Emergency safety brake, Loss of oil pressure protection by closing down, fault indicating lamp and other type of open the device of hydraulic type power failure |
4. Applications:
This system is suitable for the production of all kinds of transparent, semi-transparent and high filling PVC soft plastic film, wood-pattern paper, Christmas cloth and synthetic leather.
5. Specifications:
Type | SY-4Γ5601830 | SY-4Γ6102030 | SY-4Γ6602300 | SY-4Γ7602800 | SY-4Γ8604000 |
Roller Specifications (mm) | 5601830 | 6102030 | 6602300 | 7602800 | 8604000 |
Thickness of rolled products(mm) | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.09-0.35 |
Width rolled products (mm) | 1400-1550 | 1600-1750 | 1900-2050 | 2300-2500 | 3000-3200 |
Main motor power(KW) | 45KW2; 55KW2 | 55KW2; 75KW2 | 75KW2; 90KW2 | 90KW2; 110KW2 | 110KW2;150KW2 |
6. Competitive Advantage:
1. The production line equips with the most advanced technology which will not leak and made the mixer shaft and the mixing chamber wear-resistant and intensive mixing.
2. Mixing mill roller drives independently . It stands wear and tear and lower noise.
3. The bearing of calendar adopt the famous band in china which owns high precision.
4. The surface of the roller is hardness and very smooth. The thickness of the product is under control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
2 sets of SHR-500A High-speed Mixer -→one set of Sx100L Banburry Mixer -→SK-Φ610×2030mm Plastic Mixing Mill-→SJL-300 Extruder —→SY-4Φ660×2300mm Four Roller Calender—→SY-4Φ660×2300mm Assembly Equipment of Four Roller Calender
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.
