1. Introduction of Product
PVC profile production line is mainly used in producing PVC profile, multi-hole cable duct (4-hole, 6-hole, 7-hole, 9-hole option). According to the different sectional drawings and molds we can choose different conical or parallel twin screw extruder and provide relative vacuum sizing tank, haul-off, cutter, stacker auxiliary equipments. The capacity of main by our special up-down technology with the advantages of stable working, good reliability, heavy traction, etc. The vacuum sizing tank adopts special extra-big whirlpool cooling system to satisfy the cooling, shaping and high-speed extrusion. The moving speed of cutter and drawing speed keep synchronous with PLC controller, reasonable design, running stable, auto fixed length cutting, assembled swarf suction device. According to the different molds, the vacuum sizing tank can adopt 4m, 6m, 8m, 11m, etc. If we use parallel twin screw extruder it will be suitable for high speed extrusion of the profile.
2. Quick Detail:
This production is used to produce PVC door/window profile, elbowboard, the decoration panel, multi-hole wire- through pipe and other profiles. It main contents Plastic Loader, Extruder, Mould, Vacuum Calibration Table, Haul-off, Cutter and Stacker. It can produce different sections and thickness of profile by changing the type of machine and mould.
3. Description:
- This line uses SJSZ80 conical twin screw extruder or SJSZ90 parallel twin screw extruder;
- With PLC Control system in the production line, reliable and stable performance;
- The down stream equipment includes vacuum calibration and cooling unit, haul-off unit, cutting machine and stacker;
- The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect;
- The haul-off unit is caterpillar style. The lower one is fixed and the upper one can be adjusted according to the plate size;
- The cutting machine is able to set length and provide accurate automatic cutting;
- The stacker is attached with material cart and rubber protection layer to prevent products from damage, and easy operation;
- Our company can provide the formula and all the processing techniques.
4. Applications:
- PVC door & window profile
- wide door board
- window board
- extrusion of multi-holes tube for passing through lines
5. Specifications:
Extruder Model | SJZ55/110 | SJZ65/132 | SJZ80/156 | SJZ92/188 | ||
Main motor power(Kw) | 22 | 30 | 55 | 110 | ||
Down-stream Equipment | YF240S | YF240A | YF300A | YF600 | YF900 | YF1200 |
Product width(mm) | Max240 | Max240 | Max300 | Max600 | Max900 | Max1200 |
Vacuum pump(Kw) | 2×5.5 | 4×5.5 | 4×5.5 | 4×5.5 | 1×7.5 | 1×7.5 |
Water pump(Kw) | 1.5 | 4 | 4 | 7.5 | 7.5 | 7.5 |
Haul-off speed(m/min) | 0-5 | 0-5 | 0-5 | 0-3 | 0-2.5 | 0-5 |
Down-stream Equipment power(Kw) | 22 | 35 | 35 | 44 | 25 | 62 |
Output(kg/h) | 100 | 220 | 220 | 350 | 350 | 750 |
6. Competitive Advantage:
a) Fetching in Europe and America advanced technology and uniting with domestic condition, our company develop this production line.
b) It possesses the features such as novel style, reasonable structure and friendly operation. The main extruder in this line, manufactured by our company, matches with auxiliary machines and die head.
c) This production can realize full automatic control from feeding to staking. Meanwhile each machine can be regulated manually.
d) It possesses the advantages such as high elasticizing capacity, low energy consumption, high productivity performance cost value and long life. It’s the best selecting equipment to produce all kinds of plastic profile.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
The main extruding machine adopts special-designed screw, barrel, mould, Equipped with the auxiliary machineries, it could produce the PP/PE/PVC wood-plastic products, It’s a new environment-protecting product, which combines the wood powder and plastic powder at a certain percent. After the high temperature and mould extruding, the wood and plastic composites and becomes the final products.
9. Commercial Terms
1.Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2.Lead Time: 60 days after receiving the advance payment
3.Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3)The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.
