hardened plastic injection Mold tooling for plastic cover console bezel housing clip holder
| Part Name | Plastic Material | Tooling life | Cavity | Cavity/Core | Mold standard | Gate type | Remarks | |
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POM | 1 million shots | 1*4 | 1.2343 52HRC | DME | sub gate | P-20 AB plates, 8 sliders |
Plastic Injection Mould Service Process:
1. RFQ for free
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2. quotation and detailed Discussion
Mould material,cavity number,price,runner,payment,etc.
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3. Order placed with final 3D.
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4. DFM and Design mould
DFM is the presentation of main technical points as well as where we find issues and possible defects which may cause unnecessary modifications .We will send mould design to customer for confirmation
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5. Mould manufacturing
We start to process mould after mould design confirmed
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6. schedule report
Send pictures and weekly schedule report to customer to let customer know what we are doing
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7. Mould trial
sample submission with inspection report of trial shots
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8. sample approval and mold Delivery
Ship mould after mould quality confirmed.
Mould material: P20 steel, H13, NAK80, 2344, 2343, S136, 420 etc .
Runner Cold runner: Yudo/moldmaster/incoe/Synventive
Certificate: ISO
Standard: HASCO, DME, LKM Misumi
Specification drawings:
Pro/E, Auto CAD, Solidwork, UG, CAD/CAM/CAE.
Precision machining :
CNC, milling machine, drilling machine, numerical lathe, all types of lathe
Surface finish process: polishing, texturing sand blasting, heat treatment, painting, electroplating, mirror polishing .
Shaping mould:injection mould and die-casting mould
Mould life: 1-2 million shots
With the help ofCMM, projector, and some othermeasuring tools and equipments and team members conscientiousness,we can guarantee the mold quality by inspecting in-coming material ,manufacturing process and samples.
Our main QC Process are as follows :
1. Customer’s Mold Specification Sheet Check
2. Mold Design Control
3. Mold Steel Hardness Inspection
4. Mold Electrodes Inspection
5. Mold Core and Cavity Steel Dimension Inspection
6. MoldPre-Assembly Inspection
7. Mold Trial Report and Samples Inspection
8. Final Full Inspection prior to shipment
9. Mold Package Inspection
| Application: | delta | Software: | UG ,ProE, Solidworks Auto-Cad |
| Cavity: | Multi Cavity , single cavity, family mold | Certificate: | ISO9001-2008 |
| Mould Life: | 100- 1 million shots | Mold base supplier | LKM |
| Mold export: | Yes.USA / Europe / India | Standard: | LKM DME HASCO |
| Steel heat treatment | Yes. | Lead time: | 20-80 days |
| Gate type: | Sub gate, pin gate, edge gate, banana gate | Runner: | Cold /hot Runner |
| Dimensions report: | Yes. As per 2D drawing | Schedule report: | Yes, weekly report with pics |
| Molding parameter availability: | Yes | Mold design for free: | Yes, 2D and 3D |
