Exothermic Welding Cadweld Mould Material
1.System containing: Graphite mold, Flint gun, heat resistant glove, Fastening clamp, Metal disc, Powder, Steel brush, Banister brush, etc.
2.Mold material: Graphite. Ensure the high temperature resistance.
3.Cost-effective, no extra power required makes it portable.
4.Easy to operate, no special skills required.
5.Durable mold, can be used 50-100 times.
6.Creates high quality electrical connection, high corrosion resistance, high conductivity.
Main content and ratio of welding powder
Element | Ratio Wt/% |
Cu | ≥76.0 |
Al | ≤2.0 |
Fe | ≤10.0 |
Physical properties of joint
Properties | Technology index |
Conductivity | Resistance of conductor (Including joint) should be less than that of same length base metal |
Strength
| Joint strength should not less than 95% of low limit of raw material's strength (CCS material is regarded as pure copper ) |
High melting point | ≥1 083 ℃ |
Surface | No air hole ,residue and crack |
Section quality
| The max size anywhither should be higher than 1/3 of the thickness(or 1/4 of diameter) ,but should be less than 3mm |
Resistance of joint
Resistance /μΩ | Test location |
113 | Distance between tested location :15 cm |
Strength of joint
Strength Rm/MPa | Remark |
340 | No crack and base metal off |
PRODUCTS PHOTOS
Operation Flow
Operation Instruction
Check to ensure the graphite mold and conductor is clean ,no residue before making the connection
Use a propane torch to dry wire conductors and remove remaining cleaning residue, solvent, or water before making the connection.
Close the graphite mold lid before ignition ,and close the lid tightly
Insert the conductors and position them for the connection.Ensure them in the center of cavity.
Keep the irrelevant personnel 1.5M away when welding
Keep the inflammable goods 1-2M away when welding
The operator must be equipped thermal barrier glove
Don't face to the mould opening when welding
The operator keep 1.5M away mould is must after ignition
Don't touch the mould and connected parts directly after welding
Open the mould and take the joint out with wrench 10-20S later after reaction .
Insulate the joint after the conductor cooling completely .
Notes:
1.Avoid contacting of hot molten metals with water, oil, grease, etc. It may cause excessive
spatter and burns.
2. Do not uses in flammable vapors or dust, a fire or explosion may happen.
3. void fire, mould must be stored in dry, well-ventilated area, away from open flame and excessive heat.
4. Avoid looking directly at the light of the reaction. It may irritate your eyes.
5. Wear safety glasses and leather gloves to use the mould.
Exothermic Welding Joints
Join any of below materials: Copper; Steel; Bronze; Brass; Commercial iron; Copper clad rod; Stainless iron; Wrought iron.
Packing
Strong packing is available and free of charge ,which is suitable for loading, storage in most popular condition .Custom packing will be charged reasonably to favor customer's requirement .
Mould Packing: Air buddle film packing and carton, the additional wooden carton or wooden pallet protect the mould from broken when transportation.
Exothermic welding powder packing:PE bag indicating model, and the pyrophoric powder ,aluminium gasket contained. The additional carton box and wooden pallet protect the material.
Quality Control
1.IQC (Incoming check )
2.IPQC (Process quallity control )
3.First Piece quality control
4.Mass products quality control
5.OQC (Outgoing quality control)
6.FQC (Final Quality Check)
Certifications
Our Services
1. Providing professional advises and operation.
2. Customer service online with 24 hours.
3. Full inspection on all the products before shipment.
4. Free logo embossing.
5. Shipping & Price Term: EXW my factory; FOB any Chinese port; CIF any destination port;
DDU your warehouse.
6. OEM and ODM are all available
Our Customers
Company Information
Our Main Products
Why Choose A-federal? ADVANTAGES
1. Professional operation experience.
2. The sizes all can be customised.
3. Sample for your reference available.
4. Low MOQ, Low Price.
5. Safe packing and prompt delivery
6. Quality guaranteed: ISO9001 2008 Standard
Welcome to Contact US:
Name: Jane Yang
Company: XINCHANG COUNTY ALWAYS FEDERAL NEW MATERIAL CO., LTD.
Address: Huluao Village, Qixing Street, Xinchang County, Zhejiang.
Whatsapp: +86-13806745605
Fax: +86-0575-86289966
Skype: janeyang999