Profiled Silo Wall Panel Roll Forming Machinery with PLC and Hydraulic System
Quick Detail:
Stiffener is used to strength the durability of the grain bin, insure the safety of the grain bin. For small grain bins, the connection way of each stiffener usually is overlap. For big and high grain bins, the way to install stiffeners is butted joint and fixed by connection boards. Stiffener production lines innovated by Guangcai in the lead of world can punch holes in the plane and slope and produce stiffener and joiner both in the same line.
Composition
This silo stiffener roll forming machine consists of several parts, as listed below.
1. 5T hydraulic decoiler
2. Straightening machine
3. Shape forming machine
4. Punching machine
5. Curving machine
6. Hydraulic shear
7. Hydraulic station
8. PLC control cabinet
9. Stacker
Working process:
Hydraulic decoil—Guide&Feed—Level—Roll-form—punch holes in the plane and slope—Hydraulic cut--Stack
Description:
Functions
Our GWC silo stiffener roll forming machine is exclusive in China due to the distinctiveness of the punching process. On the production line, punching process could be carried out on both flat and inclined surfaces, and this product is able to fabricate stiffener as well as connecting plate.
Processing Flow
Active hydraulic decoiling → guided material feeding → straightening → rolling → punching (machine halted) → hydraulic shearing→ material collecting
Finished Product
With a self-explanatory name, this silo stiffener roll forming machine is mainly designed to manufacture stiffeners that are used to reinforce silos to keep them safe. The stiffeners for small-diameter silos are interconnected through overlapping joint, while stiffeners large and high silos are interconnected through butt joint and then fastened with connecting plate.
Patents
The silo stiffener has obtained two national patents as illustrated below.
1. One clamp-feeding and straightening machine (ZL201120054578.7). The upper compression roller is installed on the top of the machine frame and it is able to move up and down. With the help of this device, the internal stress of the steel plate will be evenly distributed.
2. One assistant feeding device (201120055171.6). The retainer plate and the pressing device are movable, and the pressing device is designed to flatten curved parts on the front side of steel plates to facilitate feeding process.
Applications:
- Corrugated sheet silo
- Grain steel silo
- Commercial grain bin
- Hopper bottom grain bin
- Flat bottom grain bin
- Grain storage system
- Maize silo/corn silo /wheat silo/soybean silo/rice silo/animal feed silo/cement silo/paddy silo/
Specifications
| Model | GWC100-222 | Note |
| Applicable material | Galvanized sheet or carbon sheet | This machine is customizable upon each customer's requirements and the characteristics of processed material. |
| Feeding width | About 310-500 mm | |
| Processing thickness | 2.0-10.0mm | |
| Roller material | Ball bearing steel which goes through heat treatment and surface finish process. | |
| Main motor power / hydraulic station power | 55kW / 75kW | These parameters can be set according to the required production capacity. |
| Forming passes | 13 | |
| Forming speed | 1-2 pieces/minute | |
| Machine dimensions | 30×5×2.5m
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