1. Detailed description of plastic beach toy series mould
| name | plastic beach toy series mould | |
| mould material | 45# 50# 718 2738 P20 S136 etc | |
| mould design | 3D/2D | |
| design days | 3-5 days | |
| plastic material | PE PC PS PP ABS PVC etc. | |
| injection system | pin-point gate | |
| payment | 40% advance payment; | |
There are three levels of mold quality for your option.
Option A: Level A quality(Highest Level Quality)
Mould Base: DEM, HASCO, LKM
Core/Cavity: S136, SKD61,NAK80,H13
Slider/Insert: S136
Mould spare parts: DME, HASCO
Hot Runner: MASTERS, D-E-M INCOE, HASCO
Mould Life:1,000,000 shots
Cycle Time:20s
Option B: Level B quality(Middle Level Quality)
Mould Base: self-made
Core/Cavity: 718H
Slider/Insert: 718H, 2738
Mould spare parts: Jinhong, China
Hot Runner: YUDO
Mould Life:800,000 shots
Cycle Time:22s
Option C: Level C quality(Lowest Level Quality)
Mould Base: self-made
Core/Cavity: P20
Slider/Insert: P20
Mould spare parts: Jinhong,China
Hot Runner: Zhilian, China
Mould Life:500,000 shots
Cycle Time:23s
Attention pls:
Price varies in different quality levels. When you send us the mould inquiry, please try to offer us the following information:
1)Quality level you choose: Level A/Level B/Level C;
2)Product Photo;
3)Product Dimension;
4)Your special requirements.
2. Making process of plastic beach toy series mould
| Processing | Time |
| Prepare Steel | 5 days |
| CNC Machining | 10 days |
| Drill | 8 days |
| Heat treatment | 6 days |
| High speed CNC Machining | 7 days |
| Assembling and Fitting | 6 days |
| polishing | 6 days |
| T1 mould test | 2 days |
Total: It is 50 days for first mould testing after mold design is confirmed.
3. Quality control of plastic beach toy series mould
1.Mold Material Q/C
- Mold Steel Checking(Hardness, flaw detection)
- Mold Standard Spare Parts Checking(hardness, size, flaw checking)
2.Mold Making Process Q/C
- design checking (part design, mold design, mold engineering drawing)
- Each part of mold's size checking after machining according to 2D drawing
- mold testing(check mold running condition)
3.check with customer's requirement again before mold shipping.
4. Packing and shipping of plastic beach toy series mould
Anti-rust oil is painted first, then Plastic film, and finally Wooden Case.
Sent together with the mold:
a) Mold manual instruction
b) engineering drawing in
c)one more set of mold spare parts:heater,ejector pin,bush,water nozzle,water pipe,hanging ring.
5. Maintenance of plastic beach toy series mould
a)When the mold is vacant, spray the anti-rust oil
b)To clean the gate and cooling system regularly
c)Avoid to use recycled material if the mold is suitable for virgin material only
6. Service of Zhilian Mould
Pre-sale:
Analysing the customer's need with great care
Select the suitable model of machine
Providing perfect solution with accurate machine specification
Sales:
Zhilian Mould will send to buyer the mould schedule and processing report each 10 days.
Zhilian Mould will send the tryout samples for buyer checking and work out improvements requirement.
After-sale:
One year of warranty.
Offering the according parts for free, if any error(not man-made) happens within the period of guarantee.
Offer overseas service if we(the Two Parties) can come to an overseas service agreement.
7. Letter from Hillary:
Dear My friend,
This is Hillary from Zhilian Mould, we are specialized in manufacturing all kinds of injection moulds.
Should you have any plastic mould projects,welcome to send us the 2D/3D files and specification.We will quote our best terms for you ASAP! And Hillary is always ready to offering you best service !
If you are interested in this plastic beach toy series mould, please contact with me at any time. I am sure we will provide the best solution for you.
Best regards,
Hillary
Add.: No.36 Jinchuan Road, Xinqian Street, Huangyan, Taizhou, Zhejiang,China
Post code: 318020
Fax: 0086-576-81116175
Tel: 0086-0576-81116175
Skype: live:18203762051
Wechat: 18203762051
QQ: 947532638
Website: http://www.zhilianmould.com
