Plastic / Resin Decorative Thermal Evaporation Coating Machine For Vacuum Metallization System

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Plastic / resin decorative vacuum coating machine / Toy vacuum metallization system

 

This Vakia-REC-vacuum resistance evaporation coating machine consist of vacuum coating chamber, vacuum pumping system, cooling system, evaporation system, electrical control system, workpiece rotating rack, and others.

The equipment adopts the resistance heating in the vacuum chamber, to melt and vaporize the metal wire (aluminum wire) cling to the resistance wire. The vaporized metal molecule is deposited on the substrate to gain a smooth film as well as high reflectivity. Thus the surface of the items can be decorated and beautified. It is the most common machine used for metallization on plastic, ceramics, resin, glass, and it is the ideal equipment to gain the decorative films on plastic products with perfect quality at low price. Widely used in the field of toys, jewelry, lamps mobile shell, electronics and package, the substrates can be plastic, ceramics, resin, glass etc.

  1.1 Coating Function: decorative coating.

1.2 Application: plastic, glasses, ceramics.

1.3 Film color: Any color plastic substrate can be coated as brightly colors such as golden, silver, red, purple, blue, gray, black and multi-color and makes the product look more graceful and attractive.

1.4 Product Characteristic:

a. With fast film deposition rate, bright color, and almost all the color can be done.

b. The film that is good density, high purity and uniform.

  c. Cleanness, pollution-free, instead of water plating.

      d. Advanced control system and easy to operate, deposited at various workpiece.

 

VAKIA-REC Standard Specifications

 

Vakia-REC Series Vacuum Resistance Evaporation Coating Machine

Performance/

Model

REC-900

REC-1000

REC-1200

REC-1400

REC-1600

REC-1800

Structure of vacuum chamber

Vertical double door, vertical single door, horizontal single door and rear vacuum acquisition system

Power supply type

Resistance evaporation power supply, ion bombardment power supply

Size of coating chamber

900x1000

mm

1000x1200

mm

1200x1400

mm

1400x1600

mm

1600x1800

mm

1800x1800

mm

Material of coating chamber

Carbon steel or Stainless steel

Limit vacuum

8.0x10-4 Pa

Pump-down time (no-load)

Pump the atmosphere to 5.0x10-2 Pa ≤6 minutes

Vacuum acquisition system

Diffusion pump or molecular pump + Roots pump + Mechanical pump + Holding pump

(the specific model can be configured according to customer requirements)

Evaporation power

25KW

25KW

30KW

30KW

35KW

40KW

Total power

40KW

40KW

50KW

70KW

85KW

105KW

Cooling mode

Water circulation cooling mode, cooling water tower or industrial water cooler or deep cooling system. (Provided by customers)

Rotating mode of workpiece turntable

Planetary revolution and autorotation, variable frequency speed regulation

(controllable and adjustable)

Control mode

Manual/automatic integration mode, touch screen operation, PLC or computer control

Alarm and protection

Alarm water shortage, overcurrent and overvoltage, open circuit and other abnormal conditions of pumps, targets and so on and execute relevant protective measures and electric interlock function

Equipment area

W3m*L3m

W3m*L3m

W3.5m*L4m

W5m*L5m

W6m*L6m

W6m*L8m

System Operation

Automatic/ Manual

Cooling Tower

15 RT (Water Pressure: 4kg/ cm2; Pressure Drop: 2kg/ cm2)

Cooling Water

Inlet: 18; Outlet: 25; Standard: 20±1

Remarks

The specific configuration of coating equipment can be designed according to process requirements of coating

 

 

 

 

Coating Samples

 

 

 


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SHANGHAI VAKIA COATING TECHNOLOGY CO.,LTD.
KunGang Road 888#, Songjiang District, Shanghai, China (Mainland)
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