Box Type Mixing Injection Foam Insulation Equipment With Hydraulic Mould Carriers

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Box Type Mixing Injection Foam Insulation Equipment With Hydraulic Mould Carriers

 

 

 

 

Preface

 

HC-207 Series — Car Roof PU Injection Equipment / PU Mixing Machine

      The set of Car Roof PU Injection Equipment is designed to manufacture inner decoration parts for automobiles, high-speed trains, aviation cabs. Controlling by central computer PLC, Foaming Equipment automatically doses and blends materials, additives respectively according to the set flow rate, ratio, pressure and time, then the blended materials will be sent into an automatic compression foaming box to rise and foam.

The foam block will be automatically cut, composed, and sealed in accordance with the required size and packed as the needed decoration parts.

 

      This set of Car Roof PU Foaming Equipment was designed and fabricated for international manufacturers producing inner decoration parts for automobiles. As a fully automatic PU foaming production line, perfect blending effect, this automatic PU foaming equipment line is applicable for various recipe of PU materials, different PU foaming machines. With high quality and competitive price, this model has been sent to several overseas markets, Europe and America are included. 

 
 
Working Condition:
     
       Configurated with a total of 4 mixing heads (2 iso + 2 polyol), 2 foam heads now + 2 heads in the near future, the type HC-201 series high pressure foaming machine is applicable for ISO and POLY two components. This foaming line can fulfill production requirements of four sets of hydraulic mould carriers. 
        The Foaming Unit consists of handling unit, cutting unit and molding unit, as well as
 

Servo motor, basement unit

Electric control unit

PLC procedure module, modification unit

.

 
 
MACHINE DESCRIPTION 
  1. Suitable Foaming Type   Hard , Semi-Rigid, Flexible PU foam, 2 components 
  2. Mold Temperature   40 –70 C (+/-1 C). The upper and lower tool are both 
  3. equipped with a TC. Temperature can be set separately. 
  4. Processing  Close tool 
  5. Output capacity   50-200g/s. The machine shall be able  to feed simultaneous 2 tools 
  6. Output Ratio  1:5—5:1, it  could be adjusted  
  7. Pouring time   0.5-99.99s(+/-0.01s) 
  8. Pouring control   Both Manual and Automatic  
  9. Voltage  380V/50Hz 
  10. Power   28Kw 
  11. Air supply  6 bar 
  12. Weight of Machine:   Around 2800Kg
  13. Space for installation   Length 4000mm, Width 1600mm, Height 3800mm;
 

Metering System  
  • Iso Pump  C07 High pressure axial piston pump- Rex
  • Poly Pump  C07 High pressure axial piston pump- Rex
  • Iso Frequency Motor with transducer  Speed 0-1450rpm; Power: 380V/50Hz, 5.5
  • Poly Frequency Motor with transducer  Speed 0-1450rpm; Power: 380V/50Hz, 5.5
  • Iso mechanical Coupling  Shall be installed to avoid Material leakage
  • Poly mechanical Coupling  Shall be installed to avoid Material leakage
  • Iso Flow rate controller   Range:0.5-70L/min, Accuracy: +/-0.5g 
  • Poly Flow rate controller   Range:0.5-70L/min, Accuracy: +/-0.5g 
     
 
Material Viscosity:

 

POLY:            2500MPas
ISO:               1000MPas
 
Pouring rate:  50~250g/s
Mixing ratio:   5:1~1:5 adjustable
Pouring time: 0.50~99.99s(accuracy 0.01s)
 
POLY metering unit: 2sets
Metering Pump: A7VKO028MA/10MRSK4P550
 
ISO metering unit:
Metering Pump QTY:  2sets
 
High pressure mixing head:   2sets
“L” type piston type mixing head provides self-clean function.
4 effective adjustable needle nozzles
 
ISO flow meter---2 sets,flow  rate  range:0.5-70L/min, accuracy±0.5g; it can automatically control output  flow  rate at both open and close loop mode.

 
2 sets of electromagnetic hydraulic valves, and 2 sets of pneumatic pressure switch valves for heads transfer,
and low/high pressure transfer.
 
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Mr. Lydia Shing
Tel: 86-755-3766356
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HuizhouHeChen Mechanical Equipment Co.,Ltd.
Huahan Tech. Industry Zone, Shenzhen, Guangdong, China (Mainland)
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