Description:
This stator coil inserting machine is specially designed for the motor manufacturers who have different sizes motor and need to change the tooling frequently. The tooling change-over time is 20~30 minutes. It only takes 1/4 time comparing the conventional machine. The wedge is prepared by a wedge inserting machine, and operator transfers it to the coil inserting machine, then the maThe tooling change-over time is 20~30 minutes. It only takes 1/4 time comparing the conventional machine. chine insert coil and wedge simultaneously into the stator. The coil insertion machine could set and save different data for different stators. It could use different motor production and specially good for the single phase and three phase induction motor manufacturers.
Technical parameter:
Stator I.D | 80~180mm |
Stator O.D | 0~300mm |
Stator stack length | 10~200mm |
Slot number range | 8~48 slots |
Appropriate wire | copper/aluminium wire |
| Tooling traveling distance | Max.110mm |
| Max. Slot filling rate | 80% |
Input | 380V/50Hz |
Power source | 380/50/60Hz 3Kw |
Dimension | 1500mm*680mm*1100mm |
Weight | ≈ 350kg |
Machine main function and characteristic
The stator coil inserting machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system.
It is controlled by HMI, and machine can diagnose breakdown automatically.
Both copper wire and aluminium wire are applicable.
Production capacity ≤20s/set (exclude the man-hours for auxiliary work)
Primary qualification rate for copper wire ≥98%, after rework, the rate ≥99.5%
Wire pushing height and stop time can be set in the HIM interface.
The machine has fixed foot and removable wheel.
Wedge should not be damaged, no burr in the surface, no movement or slide.
Wedge should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.
The stator should not be deformation or stator lamination should not be upward.
Competitive advantages:
Easy operation and convenient tooling change. The tooling change-over time is 20~30 minutes. It only takes 1/4 time comparing the conventional machine.
Semi-auto Motor Stator Coil Insertion Machine
