Laser weld cutter GS-HC03 metal fiber optic automated welding equipment
Plate Laser Welding machine
Description:
The application of laser welding in automobile manufacturing begins in the transmission gear welding, in the design and manufacture of auto transmission gear, in order to reduce the gear's weight, volume and machining difficulty, and to save raw materials, developed countries have processed gears or gear shafts in split-type instead of wholistic machining then weld the two parts together to be an integrated part.
HC03 high power gear laser welding machine, is composed by high power Rofin-DC030/DC035 laser source, water chiller, processing machine tool, auto preheat machine, robotic hand for loading and unloading, CNC system and do on. The control system can realize integrated control to the whole machine, such as processing machine tool, water chiller, protective air unit and so on . It is easy to adjust the parameters, with centralized display and strong anti-interference ability. With reasonable hardware and software, durable and stable, protect operator's safety by laser fence.HC03 type welding achine is specialized in processing transmission dual gear, dual gear shaft of automobiles.
Specifications:
Model | GS-HC03 |
Laser source | Rofin-DC030 (fiber/CO2) |
Output wave length | 10.6 um |
Output power range | 300 - 3000W |
Power stability | ±2% (long term) |
Diameter of laser beam | 20 - 25 mm |
Laser beam stability | ≤ 0.15 mrad |
Water chiller | LSJR-500BX chilling system |
rated refrigerating | 50kW |
CNC machine tool (X, Y, Z -axis) | |
Location accuracy | ≥±0.02 mm |
Relocation accuracy | ≥±0.01 mm |
4-station and auto loading turn plate | 0.9 s/station |
Processing parameters | |
Max. Welding depth | 5 mm |
Min. Welding width | 1 mm |
Welding speed | 1.5 - 3.0 m/min |
Processing size | |
External diameter | Φ40 - Φ130 mm |
Internal diameter | Φ35 - Φ70 mm |
Thickness | 20 - 60 mm |
Max. Length of gear shaft | 350 mm |
Max. Diameter of gear shaft location | Φ35 mm |
Control system | SIEMENS 828D+auxiliary PLC |
Technical parameter of fiber laser welding
welding depth(mm) | 0.5 | 0.8 | 1 | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 4 | 4 | 5 |
welding power(k w) | 0.5 | 0.5 | 1 | 1.5 | 2 | 2 | 2.5 | 3 | 2 | 2.5 | 3 | 2.5 | 3 | 3 |
welding speed(m/min) | 0.8 | 0.5 | 1.3 | 2.5 | 4.5 | 2 | 3 | 3.2 | 1.6 | 2 | 2.4 | 2 | 2.4 | 1 |
Note: After welding of stainless steel material ,welding seam the mechanics indexes are reaching or higher than the parent material properties, and the weld forming looks good, no macroscopic defects porosity, cracks appear | ||||||||||||||
Our service
Technical Support
Guided with our company culture of “Grape market with service" and with the service idea for getting users’ satisfaction as well as customer’s profit, our company set up special technical team for laser heat treatment cladding, welding, cutting, punching appliance with strategic agreement signed with IPG, LASERLINEDILAS Germany, ABB Robot Switzerland, KUKA Robot Switzerland, Material Colleague of Tsinghua University, aviation material institution, material colleague of Wuhan university of science and technology to provide long term technical support for our users.
We’re promised to provide comprehensive technical support for customer and our technique process database.
1) Specified technical train and instruction to ensure master of operation
2) Process and technical instruction for typical work piece to master the basic selection of parameter for the laser processing
3) Laser powder company list for users
4) Comprehensive technique support for new technique development by customer
5) Technique live service.
Laser welding application
Laser welding is mainly used in automobile, tools, home appliance, steel industry and others, for example nest gear of transmission,flying wheel,airbag,rock arm,muffler, silicon oil shock absorber, hydraulic torque converter, wood saw blade, diamond saw blade, radiator of water.
