1.Production of panel line
l EPS core material H board
EPS core material Jack board
EPS core material 970 regular board
2.The panel line include
machinery part,electrical control system part and additional machine for panel
Overall power equipment:32kw
Size of the line:overall length of the line is 11000mm,overall width of the line is 3100mm,overall height of the line is 2200mm
Overall weight of the line:22t
2.1Machinery part
2.1.1Forming machine
Uncoiler
Type of uncoiler:manual
Material of coil:color coating coil
Thickness of sheet:0.3～0.8mm
Width of coil:1000mm,1200mm
Weight of coil:≤5t
Inside diameter of coil:480～520mm
Apply guard film
Type of apply guard film:automatic
Into shearing
Type of shearing:electrical shearing
Driven power:0.75kw
Forming machine
Stands of forming:14 stands
Roller diameter:φ70mm
Material of roller:45 steel heat treatment
Thickness of chromic plating of roller surface:0.05～0.06mm
Speed of forming:0～6.0m/Min synchronies with panel machine
Type of synchronies:electrical synchronies
Driven power:3.0kw
Size of forming machine:9600×2000(max)×1640mm(min)
Weight of forming machine:～8t
2.1.2Panel machine
Type of uncoiler:manual
Material of coil:color coating coil
Thickness of coil:0.3-0.8mm
Width of coil:1000mm,1200mm
Weight of coil: ≤5t
Inside diameter of coil:480-520mm
Grooving
Grooving:in according the design requirement
Depth of groove:0.5～1.0mm
Into shearing
Type of shearing:electrical
Numbers of shear:2 sets (top and bottom each one)
Driven power:0.75kw
Glue pump
Numbers of pump:4 sets(top and bottom each 2)
Driven power:0.37kw
Flow volume of glue:0～0.4kg per pump
Type of flow volume control:change frequency
Scale of glue(white)1:(black)1
Spread uniformly device
Speed of spreading:80 times/Min
Driven power:0.5kw×3
Composite rubber roller
Roller diameter:150mm
Thickness of composite rubber layer:
Hardness of composite rubber layer:60
Number of rollers:26
Panel cutter
Material | Type of cutting | Driven power | Thickness of panel | Length of panel |
EPS | Shearing cutter | 1.5kw×2 | 50-300mm | 1200-30000mm |
Movement of cutter:1800mm(cylinder distance)
Type of operating:touch screen
Overall weight of cutter: ～1.5t
Device of waste EPS collection
Type of collecting:vacuum
Driven power:2.2kw
2.2Electrical control system part
Electrical voltage: 380V
Type of controlling:PLC(Mitsubishi Japan)
Touch screen:Mt506(Taiwan)
Speed measure device:OMORM
Parts of electrical control system:china
Transducer(Msubishi Japan)/0.4kw
