Ceramic Plants PVC Glazed Roof Tile Making Machine 880mm / 1040mm Width 40

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PVC Glazed Roof Tile Making Machine / Tile Forming Machine 880mm / 1040mm Width For Ceramic Plants
 

Specificitions-pvc plastic glazed tile:

1. Energy-saving, soundproof

2. Impact resistance, low temperature

3. Lasting color,no deformation

4. Light weight, insulation, easy to install

5. Anti-corrosion, fire-resistant


Product application:
Product are used for Flat-to-sloping projects , villas, mobile homes, garden pavilion roof, farmers markets, shopping malls, residential areas, the new rural construction of luxury villas, awnings and antique buildings.
 

Product cost and selling price:

Material Surface layer Bottom layer
Name ASA (Granule) Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin
Cost USD 3400/1000kg, Need 100g/ square meter USD300-USD500/1000kg

 
Weight

3.5-5.5kg/square meter
Thickness 2mm,2.5mm,3mm(2-3mm adjustable)
Profit Product cost USD 2-USD 3.5/ square meter Profit at USD1.5/ square meter even more

 
Detailed instruction:
Raw material & Final product:

Raw material & formulation

Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin.
Surface layer: ASA granule

Description final product & Output

Two layers PVC+ASA Co-extrusion Glazed tile;

Output:300-400kg/h(Depending on CaCO3 proportion)

Final product

Main tile:1set
Two layers PVC+ASA Roofing tile;
Width:720/880 /1040mm,Thickness: 2~3.0mm;
Wave distance:160mm; Wave height:28/30mm;
Wave length:220/250mm
 
Ridge tile:4sets

 
Work condition (Provide by customer)

Warehouse/Workshop

Machine Dimension (M*M*M): 25(Length)×5(width) ×3.5 (Height)
Crane: Machine positioning

Temperature & Humidity ≤40, ≤95%
Power supply 3-phase, 380 V, 50 Hz(or customized)
Wire/cables: Wires/cables from power supply to control cabinet of this production line;
Cooling Water hose/pipe: Water supply to machines and pools
Lubrication oil: Sinopec, Exxon mobile
Compressor necessary

 
Energy consumption

Installation power

Total 284.75KW,Actual consumption about 70%
Suggested 200KVA transformer
Needing at least 150KVA transformer

Cooling Water ≤20, ≥0.3Mpa, 5-6tons/hr
Compressed air 0.3m3/min, 0.6Mpa
Manpower 3 Persons/shift

 
 
Machine list:

No. Machine Qty.  
1 Screw loader for extruder 1set

Glazed tile extrusion line
 
Ridge tile forming machine

2 Conical twin-screw extruder(PVC) 1set
3 Vacuum loader and drying hopper 1set
4 Single screw extruder(ASA) 1set
5 Extrusion mould and distributor 1set
6 Embossing roller 1set
7 Temperature controller 1set
8 Glazed-tile forming machine 1set
9 Cutter 1set
10 Stacker 1set
11 Ridge tile Oven 1set
12 Ridge tile Forming machine and ridge tile mould 4set
       
13 Screw loader for Mixer 1set Auxiliary equipment
14 Mixer unit 1set
15 Crusher 1set
16 Pulverizer 1set

 
Work flow:
Mixer for bottom layer(PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin)
 
Extrusion process: Conical twin-screw extruder for bottom layer-Single screw extruder for Surface layer(ASA)-Mould-surface embossing-Forming machine-cutter-stacker –Main tile
 
Oven-Ridge tile machine and mould-4sets Ridge tile
 
Crusher(waste material)-Pulverizer—Reuse again for extrusion line
 
Product installation method:
Metal supporting
Tool: screw,presser,Pressing cap,rubber ring,gasket
 

 

 


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Zhangjiagang Acemien Machinery Co., Ltd
No.399, Hexing yangjin road, Jinfeng town, Suzhou, Jiangsu, China (Mainland)
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