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Cream Separator Dairy Processing Plant For Yogurt Ghee Ice Cream Production Line
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Cream Separator Dairy Processing Plant For Yogurt Ghee Ice Cream Production Line

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Complete set of 50000L /D YogurtGheeIce cream production line with cream separator


Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit
 
DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
 
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
 
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
 
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
 
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
 
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
 
Equipment list and technical parementers 30000L /D YogurtGheeIce cream production line with cream separator

FLOW NO. NAME MAIN TECHNOLOGY PARAMETER UNIT QTY MANUFACTURER
A MILK RECEPTIONSTORAGE UNIT
A-1 Tanker unloading hose 6 m unit 2 Prepared
by clients
A-2 Milk pump SUS304,Pump lift 24M,Mechanical Seal, ABB motor set 1 BEYOND
A-3 twin piping filter SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1 BEYOND
A-4 flowmeter 4-20mA signal output, with pulse counting set 1 E+H
A-5 plate-type cooler SUS304,single stage,T=16,discharge milk temp is 5 set 1 BEYOND
A-6 milk storage tank SUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feet set 2 BEYOND
A-6-a Static Pressure Sensor SUS304, 4-20mA signal output, range from 0-1 bar set 2 LABOM
A-6-b Temperature Sensor SUS304, 4-20mA signal output, range from 0-200 set 2 JUMO
A-7 milk pump SUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motor set 2 BEYOND
A-8 Powder & water mixer material is SUS304, machinical sealing pcs 1 BEYOND
A-9 blending tank material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legs pcs 2 BEYOND
A-10 milk pump material is SUS304, pump lift is 24 meters, machinical sealing pcs 2 BEYOND
A-11 plate heater union material is SUS304, one section, heating with hot water, T1=50, automatic temperature control, with hot water barrel and hot water pump pcs 1 BEYOND
A-12 double pipe filters material is SUS304, double pipe, stainless steel filter 100 meshes pcs 1 BEYOND
B PASTERLIZER, SEPARATOR, HOMOGENIZING UNIT
B-1 Pasteurizer Plate-type pasteurizer, inlet temperature is 4, centrifugal seperation at 55, sterilzing temperature 95 , product outlet at 5, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorder set 1 BEYOND
B-2 cream seperator three phase seperation, auto residue discharge, with stainless steel control box set 1 BEYOND
B-3 high pressure homogenizer 25Mpa, with starting box included set 1 BEYOND
C BUTTER PROCESSING UNIT
C-1 Cream storage tank material is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs pcs 1 BEYOND
C-2 Rotor pump SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa pcs 1 BEYOND
C-3 Cream Pasteurizer Semi-auto plate-type pasteurizer, PID temperature automatic control, product inlet at 50,sterilzing temperature 85 ,holding time30S,7 product outlet, GEA stainless steel plate, Spirax Sarco steam control system, E+H temperature sensor, GEA/APV pneumatic valve, digital recorder an
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Mr. Ms. Cindy Qian
Tel: 86-21-57172333
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Contact Method
Shanghai Beyond Machinery Co., Ltd
No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, China (Mainland)
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