We are professional Monel 400(UNS N04400,2.4360, Alloy 400,Monel400) Down hole Electric electrical submersible pumps ESP motor Splined Shaft from china
Monel 400
Monel 400 Chemical composition
| Alloy | % | Ni | Cu | Fe | C | Mn | Si | S |
| Monel400 | Min. | 63 | 28 | |||||
| Max. | 34 | 2.5 | 0.3 | 2 | 0.5 | 0.024 |
Monel 400 Physical properties
| Density | 8.83 g/cm³ |
| Melting point | 1300-1390 ℃ |
Monel 400 Alloy minimum mechanical properties in the room temperature
| Alloy state | Tensile strength Rm N/mm² | Yield strength R P0. 2N/mm² | Elongation A 5 % |
| Monel400 | 480 | 170 | 35 |
Characteristic as below: Monel 400 is an extremely combination property that use for largest amount and most widely corrosion resistance alloy. This alloy in the hydrofluoric acid and fluoride gas medium with excellent corrosion resistance, as well as to the hot concentrated alkali. At the same time, is also corrosion resistant to neutral solution, sea water, air, organic compounds. An important feature of this is generally do not generate a stress corrosion cracking, good cutting performance.
Monel 400 Metallurgical structure Monel 400 alloy is high-intensity single-phase solid solution.
Monel 400 Corrosion resistance Monel 400 alloy in the fluoride gas, hydrochloric acid, sulfuric acid, hydrofluoric acid and their derivatives have a very good corrosion resistance property, and possess better corrosion resistance more than the copper alloy in the sea water. Acid medium: Monel 400 have corrosion resistance in less than 85% consistency of sulfuric acid. Monel 400 is an important material that resistant to hydrofluoric acid. Water corrosion: Monel 400 alloy in most corrosion cases of water, not only excellent corrosion resistance, but also less pitting, stress corrosion, the corrosion rate less than 0.025mm / a. High temperature corrosion: Monel 400 for the work of the highest temperature at about 600 ℃ in general in the air, in the high temperature steam, the corrosion rate less than 0.026mm / a. Ammonia: Monel 400 can be resistant to an hydrous ammonia and aminate conditions corrosion below 585 ℃ due to the high nickel.
Monel 400 Application field: Monel 400 alloy is a multi-purpose material in many industrial applications: 1. Seamless water pipe in the power factory 2. Sea-water exchanger and evaporator 3. Sulfuric acid and hydrochloric acid environment 4. Crude distillation 5. Sea-water in the use of equipment and propeller shaft 6. Nuclear industry and used in the manufacture of uranium enrichment isotope separation equipment 7. Manufacturing hydrochloric acid equipment used in the production of pump and valve
Product Flow
1.Inquiry with drawings in details.
2.Confirm steel material, chemical compositions, mechanical properties, tolerance.
3.Confirm payment terms,order materials or check material in stock.
4.Check material chemical compositions, material weight, dimensions.
5.Cut materials record weight, making mould for casting of pr-hearting for forging.
6.Forging ratios, heat treatment ,dimension check.
7.Rough machining, UT test,heat treatment.
8.Semi-finish, quenching,
8.Fine machining, UT test, dimension inspection, mechanical properties test.
9.Customer inspection, packing, delivery arrangement.
Steel ingot making
EAF+LF+VD/VAD or ESR
Manufacturing process
EAF + LF + VD+ Forging+ Normalizing & Tempering + Rough machining + UT test + Quenching & Tempering + Precision machining
Report
Chemical composition report, Physical properties report, Heat treatment report, Dimensional inspection report, NDT report
Nondestructive test (NDT)
UT ( ultrasonic testing ), MT ( magnetic particle testing ), PT ( penetrant testing)
Quality certification : ISO 9001: 2008, IQNET
Forged ratio: | no less than 4:1
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Technical Data: | According to the customer's requirement of Chemical Composition, Physical Properties and Mechanical Testing |
Test: | Ultrasonic test according to SEP 1921-84 G3 C/c
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Certificate of Quality | in addition the normal terms, production process, the mechanical property forged ratio, UT test result, Grain size, heat treatment methods and the sample of is shown on the Certificate of Quality
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Marking: | Grade, heat NO. length will be stamped one each bar with required color
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Payment: | 30% advance by TT; Balance pay before the shipment against shipping documents or irrevocable LC at sight
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Certification:
ISO 9001:2008, PED Certificate,API, TUVRheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA, Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK);
Forging & Heat Trea
Name&Description | Capacity | Quantity |
3600Thydraulic press | Max. single forging in 18T | 1 |
2000T hydraulic press | Max. single forging in 9T | 2 |
800 hydraulic press | Max. single forging in 5T | 1 |
6T electrical hydraulic hammer | Max.single forging in 5T | 1 |
3T electrical hydraulic hammer | Max.single forging in3T | 1 |
Air hammer | Max.single forging from250kg to 1000kg | 7 |
Forging operation machine | Max.singe forging from20T-5T | 7 |
Heat treatment Furance | Max.8000*5000*1500mm | 11 |
CNC driling machine | Max.5000mm | 2 |
Vertical lathe | From 1600 to 5000mm | 60 |
Horizontal lathe | Max.5000mm | 70 |
Band sawing machine | 260-1300mm | 36 |
