Channel roll former top hat purlin forming machine supplier design equipment for production roof and ceiling using hat profiles.
In addition to C-type light steel, cap steel has been widely used in the construction of commercial projects in the United States. The standard design is 610mm pitch truss arrangement, the upper chord is the roof, the lower chord is the ceiling. oll former top hat purlin forming machine supplier design equipment for production roof and ceiling using hat profiles.
In addition to C-type light steel, cap steel has been widely used in the construction of commercial projects in the United States. The standard design is 610mm pitch truss arrangement, the upper chord is the roof, the lower chord is the ceiling.
Ⅰ,Customized top hat profile
Ⅱ, Hat profile production line process
Uncoiler straightener 2 in 1 → Guide device → roll forming machine →shear device (including knife)→ finished product rack
Layout as below
Ⅲ, Customized hat channel drawing
Ⅲ, Machines List
(Ⅰ), 2 in 1 Uncoiler straightener
1, Type:Manual Expansion
2,Parameter
1)Passive discharge
2) Coil weight:< 2T
3)Coil inner D.:φ450mm-φ530mm
4)Max. Width.400mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
8) Power.1.5kw
(Ⅱ),Servo Feeder
3.1 Max. feeding width:400mm
3.2 Feeding thickess: 0.4-1.6mm
3. 3 Motor , 1.3ＫＷ(Yaskawa)
(Ⅳ) Guide device
(Ⅴ)Main Forming machines (for panel width 65mm with reinforcemnt design )
5.1 Forming Roller:24 stations,and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel:T.18mm ,A3 steel Heavy duty .
5.3 Rolling speeding: 8-12 m/min.
5.4 Roller material:#45,overall quenching, hardness HRC55-60 ℃.
5.5 Motor power:7.5KW.
5.6 Main Roller :￠65mm,45 #.
5.7 Equipment base: 400# H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
(Ⅵ),Flat collect rack
(Ⅷ),Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.
Ⅴ,Devices completed drywal CU Channel frame metal stud production line
| No. | Machine name | QTY | REMARK |
| 1 | Uncoiler straightener | 1 | |
| 2 | Servo Feeder | 1 | |
| 4 | Guide device | 1 | |
| 5 | Forming machine | 1 | |
| 7 | Follow Shear | 1 | Including knife |
| 8 | Collect rack | 1 | |
| 9 | Control system | 1 |
Ⅵ, Metal frame machine accessories brand
| No. | Name | manufacturer |
| 1 | Motor & Reducer | Domestic brands |
| 2 | The main key bearing | Domestic brands |
| 3 | Inverter | Shilin |
| 4 | PLC Systems | Siemens |
| 5 | Low-voltage electrical | Schneider |
| 6 | Encoder | Omron |
| 7 | touch screen | Siemens |
| 8 | Hydraulic system | Domestic brands |
