Why to Choose us?
High performance solenoid valve drive system
Simplified operating system
Cylinder seal performance improved
High-Resolution CCD sensors
High-speed digital signal processing system
Innovative nozzle technology treatment
Control system
·Easy to operate with user-friendly GUI(Graphical User Interface) system
·Different preset product modes can be saved,use when recall at anytime
·Simple and convenient, children and the elderly can learn
LED lighting
·Advanced,durable and long-life LED illumination system,targeting defects within the entire visible spectrum
High-processing ejection system
·Single piece separate and easy for cooling
·Special design decrease the blowing resistance,reduce the gas consumption
·Customized high-precision ejectors,accelerate the response speed,improve the accuracy of hitting,lower the reaction ratio and increase the output
Balanced and stable performance
·Color image acquisition system
·Image processing system
Effective dust extraction
·Specially designed,sealed control and optical cabinets ensure a robust machine and dust containment
Internet object link system
·Online operations,online monitoring,online services,free upgrades
·Autonomous Internet control,Internet computing technology
Technical Advantanges
1.All white custom full spectrum led lamp beads,lifetime is more than 50,000 hours;
2.Customized oil resistance, water resistance,long life high frequency solenoid valve;
3.Simple and convenient operation,matchless in similar products;children and the elderly can learn;
4.High precision color selection,even needle size lesions can be selected;
5.Durable chute, can guarantee 10 years without replacement;
6.High-resolution custom-made 4096-pixel sensor;
7.Infrared wavelength range 850-930nm;
8.Real-time remote maintenance screen, convenient troubleshooting, greatly reduce customer waiting for maintenance time;
9.Through unique algorithm processing to achieve the precise color selection of small particles of materials;
10.For a long time for foreign famous brands OEM, product quality is guaranteed;
11.Operating system is simple, matchless in similar products;
12.Available to customize the appearance according to your needs.
Parameters
Model name | Chutes | Output (T/h) | Sorting accuracy | Rejection rate | Voltage (V) | Power (W) | Air pressure | Air consumption (L/min) | Weight (kg) | Size L*W*H (mm) |
RAT500-AIS | 0.5 | 0.3-0.6 | >99.99% | ≥20:1 | AC220V/50Hz | 0.5 | 0.6-0.8 | 500 | 200 | 400*700*1650 |
RAT1000-AIS | 1 | 0.3-1.2 | >99.99% | ≥20:1 | AC220V/50Hz | 0.7 | 0.6-0.8 | 1000 | 400 | 830*1650*1700 |
RAT2000-AIS | 2 | 0.6-2.8 | >99.99% | ≥20:1 | AC220V/50Hz | 1.2 | 0.6-0.8 | 1500 | 540 | 1500*1650*1850 |
RAT3000-AIS | 3 | 1.5-4.2 | >99.99% | ≥20:1 | AC220V/50Hz | 2 | 0.6-0.8 | 1800 | 660 | 2130*1650*1850 |
RAT5000-AIS | 5 | 3.7-6.2 | >99.99% | ≥20:1 | AC220V/50Hz | 4 | 0.6-0.8 | 2500 | 900 | 2760*1650*1850 |
RAT7000-AIS | 7 | 5.2-8.2 | >99.99% | ≥20:1 | AC220V/50Hz | 5.5 | 0.6-0.8 | 3500 | 1000 | 3075*1650*1850 |
RAT8000-AIS | 8 | 6.2-10.2 | >99.99% | ≥20:1 | AC220V/50Hz | 6 | 0.6-0.8 | 4000 | 1200 | 3220*1590*1850 |
Common failures and processing methods
A.Removal of Common Failures
You can solve the problems except the computer control system fault:
Faults | Reasons | Solution |
Air valve leakage | Impurities in Valve | Reverse blow off and repeated test with valve |
Dirty inner valve core of color sorter | Replace valve core | |
Air valve without working | Valve core wire break | Replace valve |
Jump rice on Chutes | More Humidity of rice | Dehumidification, dried before sorting |
Ash agglomeration on chutes | Clean chutes with soft material | |
Scratch on chute | Replace Chute | |
Indication lamp and air valve with frequent motions | Led lights burned out | Replace Led Light |
Sorting Mode no selected | Choose Right Sorting Mode | |
Led Lights are not lit | Re-Lit Led Lights | |
Sides of Machine with Poor sorting effect | Led Lamp aging | Replace The LED Lights |
Non-sorting basically | Improper Mode | Reset the Right Mode |
Power supply of valve without being switched on | Switch on the power supply of Valve | |
Insufficient pressure for color sorter | Check the pressure | |
Sorting worse within a period | Dust on the glass of sorting chamber | Remove dust with clean cloth and check the dust scraping brush whether working |
Led Lamp aging | Replace Led Light | |
Dust Scrap aging | Replace Dust Scrap | |
Single Side with Poor sorting effect | Dust Removal of poor effect by rodless cylinder | Adjust the cleaning speed of dust scraper |
Non-inductive cylinder leakage | Contact us to replace the cylinder | |
Compressor with Faults | Damaged or poor contact of AC Contractor | Repair or replace it |
Damaged or poor contact of thermal relay | Repair or replace it | |
380V Supply short of Phase | Reset the Supply of Phase | |
Unbalanced three-phase Voltage | Adjust the transformer to three phase power supply balance | |
Damaged or unusual control switch circuit | Check the control switch and its circuit |
B.Precautions in winter(esp. For northern areas)
a.It should be started up 30 minutes in advance for preheating in an enclosed room of temperature kept over 5℃.
b.Left Fluid and moisture in equipment should be completely discharged as required at the end of each shift to prevent its parts from freezing or cracking.
c.The following way can be referred to judge the blockage in pipelines:
During the process, when compressor starts again, please pay more attention to the pressure gauge whether it is same with air compressor, if less than the valve of air compressor, indicating the problem of pressure relief valve or pipe plug(impurities, icing),please cleaning up pipe or filter element.
C.Precautions for South area(esp. Coastal areas)
a.Two water-filters are recommended due to high humidity in southern areas.
b.Check the drainage of filters (inside of the machine) in air passage in time and regularly replace filter element.
About Amsort
Hefei Amsort Optoelectronic Technology Co., Ltd. is a high-tech enterprise engaged in research, development, design and manufacturing of food and industrial color sorting equipments.
The company was founded in 2012 and is headquartered in Hefei, Anhui Province, with branch offices in India, Indonesia, and other countries.
Amsort produces a wide range of color sorting machines, including rice color sorters, tea color sorters, grain color sorters, and other customized color sorting solutions.
The company's machines use advanced imaging technology, high-speed processing algorithms, and mechanical systems to sort and separate grains and other food products based on color, shape, size, and other criteria.
Amsort's color sorting machines are highly regarded in the food industry for their reliability, accuracy, and efficiency. The company's machines are used by food processing companies, rice mills, tea producers, and other food-related industries in countries around the world.
The company has a strength R&D team which has been working many years for optoelectronics color sorter and CCD color sorter study, and possesses rich practical experience and strong research and development capability, especially with technological advantage in digital optoelectronic detection represented by CCD sensor. The half chutes CCD color sorter researched and produced by our company is in leading status in domestic industries, and the color CCD color sorter initiates domestic market. Now the main products of our company include series of rice color sorter, cereals color sorter, tea color sorter, dehydrated vegetables color sorter, and so on, which can meet the color sorter requirements of different customers.
What's more, according to our customers' practical requirements, our company would provide the services for full design project, manufacture, installation and debugging, and technique training.
Our color sorter has advantages in fine materials, and its precision is higher than companies like Meyer,AMD.
We provide excellent after-sales service, real-time remote maintenance screen, convenient troubleshooting, greatly reducing customer waiting time for maintenance.
Prompt service to all the users,Strive to industry greats.''providing the best reasonable sorting solutions for the growing processing parters in line with the priciple of diligent and practical to customers" is our mission. "Wherever the product,fast service everywhere "is the idea of our service.AmSort look forward to work with
new and old friends to build a long term cooperation and win-win relationship.
