TECHNICAL SCHEME
1. Name of production line:
HT 44-130-910 type floor deck roll forming machine
2. Production flow chart:
Decoiling--- Colored steel coil feeding---Roll forming---Cut to length---Final product
1) Un-coiler (Optional devices)
2) Feeding device
3)Roll-forming device
4)Hydraulic cutter
5)PLC control system
6) Hydraulic station
7)Stacker (Optional devices)
3.Technical specification of every parts of machine line : ( Photos just for reference )
1)un-coiler(Optional devices):
(1)To support and uncoil the steel coil, tenses the coil, it is convenient to
operate. The coil inner diameter: φ -550mm, Max outer coil diameter:
φ1000mm-1250mm, The capacity: 3T-10T
(2)Optional type:
<1>Manual un-coiler
<2>Electric un-coiler
<3>Hydraulic un-coiler
2)Feeding device :
Help to adjust and feed the colored steel coil to the roll forming device.
3)Roll forming device :
(1)Profile drawing of product produced by this type of machine
| Wave height | 44mm |
| Wave length | 130mm |
| Cover width | 910mm |
| Coil width | 1200mm |
| Thickness of formed steel | 0.5-1.0mm |
(2)Picture of roll forming device
(3)Parameters of roll forming device:
<1>Thickness of middle plate : 20mm
<2>Step of roller : 25 steps
<3>Diameter of shaft (solid shaft): 95mm
<4>Power of main motor : 11KW
<5>Voltage : 380V/50Hz/3phase
<6>Motor power of hydraulic station : 3kw
<7>Line speed : about 9-12 m/min
<8>Accuracy of cutting : +/- 2mm
<9>Razor blades material : Cr12, quenching 58-62 °.
<10>Appearance size of main forming machine : 15.5m (length)*1.5m (width) *1.5m (height)
<11>PLC : DELTA(TAIWAN)or Mitsubishi(JAPAN)
<12>Frequency converter : DELTA(TAIWAN)
4)Hydraulic Cutter
Hydraulic cutting
Post cut, stop to cut,
The cutting blade material is Cr12,
The cutting tolerance: ±2.0mm
5)PLC control system :
PLC control the whole line.
Human-machine interface, whirl encoder calculates the length, touch screen sets the length. You can set lots of data one time. Frequency adjusts speed, it has auto adjustment function. Transducer drives the main machine, it has E-stop button, which to insure safe running.
6)Hydraulic station :
Supply the power for cutting.
Oil pump for hydraulic system
Type: gear oil pump
Brand :SDH (SHANG HAI )
Type : F316
Displacement : 16ml / r
Pressure : 20Mpa
7)Stacker (Optional devices) :
(1)Optional type :
<1>simple stacker:
<2>hydraulic stacker :
Note:We can customize the design and fabrication on the particular type of machine according to the request of custmer.
After-sales service:
1.We provide the technical support for whole life of our machines.
2.If buyers need the technician to go abroad ,we will arrange the technician,but the buyers should take all the cost,including visa,roundtrip ticket etc.
