(CTL 3~12mm×2000mm)
Reference No. | Atlantic-CTL02 | Date | July 30, 2013 |
Contact | Dayongxu(Mr) | Valid Date | 30 days |
Email | |||
The machine can high- precision straighten and cut the plate into required length. The whole line is fully automatic, and controlled by PLC system; the efficiency and precision is high, and the operation is convenient and easy.
I. APPLIED MATERIAL PARAMETER:
² Suitable material: Hot/Cold rolled coil, etc.
² Material performance: δs=350, δb=650
² Coil Thickness: 3-12 mm
² Coil Width: 2000mm (max.)
² Inner Diameter: three steps with hydraulic expansion, Ф508mm,
Ф610mm, Ф760mm, optional sleeves for other spec
² Outer Diameter: Ф800--Ф2100mm
² Capacity: 35000kg (max.)
II. WORK FLOW
Feeding trolley---- Decoiling---- 4-roll feeding---- centering ---- roll leveling--- tailing collecting--- high-precision cutting--- product auto-stacking
III. MAIN TECHNICAL DATA
² Work Speed: 0-20M/min
² Cutting Length: 100012000mm
² Max. stacking capacity: 15 tons
² Max. stacking height: 350mm
² Lineal Precision: ±0.5mm(L=2000mm)
² Diagonal Precision: ±2mm(L=2000mm)
² Leveling Precision: ±1mm/
² Total Power: about 350KW
² Dimension: about 45M×10M(L×W)
² Total weight: about 150 tons
² Power supply: AC380V±10%, 50Hz
² Operator: 2-4 workers
² Working environment: Temperature 5-40℃
Humidity 20-80% Altitude 2000m
IV. PRODUCTION LINE CONFIGURATION
² Feeding trolley………………………………………..……….1 set
² Decoiler………………………..................................................1 set
² Guiding device…………………………………………….…..1 set
² 4-roll feeding………….………………………………....….....1 set
² Calibrating and centering unit…...………………………….....1 set
² 11-roller high-precision leveller………………………….…….1 set
² Encoder & tailing feeder……………………………………….1 set
² Shear………...……………………………………………….....1 set
² Product auto-stacker……….…….....................................……..1 set
² Hydraulic station……………………………………………..…1 set
² Electric control system……………………………….…………1 set
V. CONFIGURATION SPECIFICATIONS
ALL BELOW PHOTOS ARE ONLY FOR REFERENCE.
² Feeding trolley
Component | Spec | Quantity | Note |
Base | 4-wheel welding structure | 1 | Wheel dia. 200mm,chain drive Moving speed: 5m/min |
Motor power | AC 3kW | 1 | Needle wheel cycloid reducer |
Lifting cylinder | Φ200×700mm | 1 |
Moving distance | 4000mm | |
Capacity | 35000kg |
Function: transport the coil to the decoiler
² Dual cone decoiler with guiding device
Components: base frame, block plate, main shaft, decoiling mandril, hydraulic cylinder, motor and transmission, reducer, lead head, shovel head, etc.
Peeler cylinder | Φ80×600mm Φ160×400mm | 1 2 | Moving distance 600mm Lifting distance 400mm |
Motor | AC 6 kw | 1 | |
Reducer | JZQ400 | 1 |
Function: fix the coil by hydraulic expanding; decoil and lead the coil by motor power.
² 4-roll feeding
Components: roller base, pinch roll, hydraulic cylinder, motor and transmission unit, etc.
Hydraulic cylinder | Φ125×150mm | 1 | For pinch roll lifting |
Hydraulic cylinder | Φ150×150mm | 1 | For moveable roll lifting |
Function: feed in the coil and straighten the plate.
² Calibrating and centering unit
Components: base frame, guiding vertical roll, roll table, hand wheel, cylinder, etc.
Component | Spec | Quantity | Note |
Roll | Φ100×2600mm | 3 | Center distance 600mm |
Guiding vertical roll | Φ300×300mm | 4 | |
Vertical roll material | 40Cr | Quenching HRC50-55° | |
Cylinder | Φ100,Φ55×600mm | 2 |
Function: rectify the plate center; prevent the coil off roll table.
² 11-roll high-precision flattener
Components: base frame, roller base, leveling roller, transmission unit, DC motor, etc.
Component | Spec | Quantity | Note |
Leveling speed | ≤20m/min | ||
Leveling roll | Φ250×2600mm | 11 | 40Cr, HRC 54-55° |
Roll center distance | 310mm | ||
Back up support roll | Φ250×300mm | Support and press the coil | |
Support roll material | 45# | Plate chrome HRC48° | |
DC motor | 160KW/1000r | For leveling roll drive | |
Reducer | ZL=115 | Gear box transmission |
Function: high-precision straighten the coil sheet
Nan Tong Atlantic machinery company.
² Encoder measuring machine
Component | Spec | Qantity | Note |
Frame | 2600×800mm | 1 | Welding structure |
Air cylinder | Φ100×120mm | 1 | |
Measuring roll | Φ127×300mm | 1 | Material 40Cr |
Support roll | Φ150×350mm | 1 | Material 40Cr |
Encoder | 1 |
Function: measuring the steel sheet length
² Tailing feeder
Components: base, feeding roller, hydraulic cylinder, motor and transmission, etc.
Component | Spec | Quantity | Note |
Feeding roll | Φ200×2600mm | ||
Feeding roll material | 40Cr | Quenching HRC52-55° | |
Motor power | 5.5KW | 1 | Needle wheel cycloid motor |
Function: feeding and collecting the tailing
² Shear: Adopt hydraulic strobe cutter with high precision and high
efficiency
Spec | QC12Y-16×2500 |
Cutting speed | 6-8 times/min |
Motor power | 45KW |
² Auto-stacker
High speed pinch roll thrower machine
Component | Spec | Quantity | Note |
Table | 2000×2600mm | ||
Feeding rolls | Φ200×2600mm | 2 | |
Forwarding rolls | Φ80×2600mm | ||
Motor | 3KW | ||
Roll distance | 300mm | ||
Forwarding power | BWED14-35-7.5KW | Needle wheel cycloid motor |
Pneumatic square away table
Component | Spec | Quantity | Note |
Table | 2500×12000mm | ||
Power | Φ160×200mm | Air cylinder | |
Stacking | Φ160×200mm | 4 | |
Φ200×200mm | 1 |
Product stacking trolley
Components: base frame, moving wheel and table, motor, etc.
Component | Spec | Quantity |
Product table | 2000×12000mm | 1 |
Lifting capacity | ≤15000Kg | |
Stacking height | 350mm | |
Moving speed | 8m/min | |
Motor power | 4KW | 1 |
Base frame | Welding structure |
Function: rank and stack the products automatically controlled by baffle and electricity equipments. Put the products orderly and regularly.
² Hydraulic station
Pressure | 16Mpa |
Flux | 40L/min |
Capacity | 450L |
AC Motor | 11KW |
Function: provide hydraulic power for the whole line, the components use China famous products.
² Electric control system: control the motors, hydraulic system, and the whole machine's work as cutting length, quantity, etc.
Components: electric control cabinet, operation cabinet, PLC control system.
VI. SALES CONDITIONS
1. Total Price: FOB Shanghai $328,800USD
2. Payment: T/T 30% down payment, the balance to be paid by T/T
before delivery
3. Delivery Time: 160 days after receipt down payment
4. Reference document (in English): layout, circuit diagram and operation manual
5. Installation: technicians can be dispatched to buyer's factory for installation, testing and operator training at site, but the fee should be discussed separately
6. Operation training: Buyer's operator training in our factory is free
7. Warranty: one year after test running
