CE Approvals Double Layer Roll Forming Machine for Metal Deck And Steel Tile

CE Approvals Double Layer Roll Forming Machine for Metal Deck And Steel Tile

1. Composition of machine

Manual uncoiler: 1 unit
Roll forming main machine: 1 unit
Control panel: 1 unit
Hydraulic station: 1 unit
Manual out table: 2 units

2. Details of each composition

Roll forming main machine
a. Coil width: 1220mm
b. Working speed: 10-12m/min (not contain cutting)
c. Roll station: upper is 20 stations and down is 22 stations
d. Material of roller: 45# forge steel, polished and coated with chrome
e. Material of main shaft: 45# steel, diameter roller: 70mm
e. Main power: 7.5kw     
f. Forming thickness: 0.3-0.8mm PPGL, G550MPA
g. Transmission: by single 1.5 inch chains
h. Size of machine: approve 8600*1500*1200mm and need one 40GP container
i. Weight: about 8000Kgs
j. Color of machine: blue
k. Press and cutting:    
    - machine adopt hydraulic cutting
    - hydraulic cutting after forming: cut the sheet after roll forming to required length
    - cutting motion: the main machine automatically stops and the cutting will take place, after the cutting, the main machine will automatically start
    - material of blade: CR12with heat treatment     
    - length measuring: automatic length measuring
    - tolerance of length: 3m+/- 1.5mm

Manual uncoiler a. Dimensions: 1700*1000*800mm b. Width of feeding: maximum is 1300mm c. Capability: 5 Ton d. Bound of expand &fight: 450-550mm e. Mode of expand & fight: inner expand & fight by manual f. Way of feeding: manual

Control panel Panasonic a. Voltage, frequency, phase: 380V, 50Hz, 3Phase b. Automatic length measurement c. Automatic quantity measurement d. Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved e. Length inaccuracy can be amended easily f. Control panel: button-type switch and touch screen g. Unit of length: millimeter (switched on the control panel)

Hydraulic station  

a. Hydraulic station power: 5.5kw
b. Hydraulic pressure: 10-12Mpa

Manual out table a. Jointed by 60*40mm tube b. Size: 1000*800*600-1000mm c. One out table with two support roller

4. Technological process

Uncoiling - Feeding - Roll forming - Cut to length - Product packing manual