1. Introduction of Product
Low Noisy 4 Roll PVC Calender Machine Durable With High Hardness
1. This calender machine is composed of four-roll calendar, heat lead deice, embossing machine and auxiliary cooling machine etc.
2. This calender machine is suitable for the production of PVC soft film, semi-hard color film rolls in the thickness range of 0.05-0.60mm with the thickness tolerance ≤0.01mm.
3. Calendar roll adopts independent driving in conjunction with special rigid gear reducer; options include preload, anti-curving device and hydraulic axle crossover device.
2. Quick Detail:
iterms | the name of the equipment |
1 | 500L high-speed mixer |
2 | 100L Kneader mixer |
3 | 660mmX2300mm Rolling turbine |
4 | 610mmX2030mm Rolling turbine |
5 | SJL-250 filter |
6 | 610mmX1830mm calender |
7 | Assembly Equipment |
8 | DC motor and control equipment |
9 | Temperature control system of calendar |
10 | 4 Conveyors and 3 waste scrap of leading machine |
3. Description:
Iterm | Name | standard |
1-1 | type | Reverse “L” Four roller calender |
1-2 | Size of Roller | 24″(610M/M)X72″L(1830M/M) |
1-3 | Type of Roller | 4 Drilling wheels |
1-4 | The width of production | 1500mm-1600mm |
1-5 | Main motor | DC 55KW 2 sets,DC 75KW 2sets |
1-6 | Main reduction gears | Four independent type combination |
1-7 | Rotate speed of roller | 6-60M/MIN |
1-8 | gap adjustment | digital display, high-low two stage speed adjustment |
1-9 | Parts of roller | Upper roller: overhang |
1-10 | Main bearing lubrication | Forced lubrication oil cycling |
1-11 | | Emergency safety brake, Loss of oil pressure protection by closing down, fault indicating lamp and other type of open the device of hydraulic type power failure |
4. Applications:
It is uesd to produce farm film, package color film, transparent film and etc.
5. Specifications:
Type | SY-4Γ5601830 | SY-4Γ6102030 | SY-4Γ6602300 | SY-4Γ760 | SY-4Γ860 |
Roller Specifications (mm) | 5601830 | 6102030 | 6602300 | 7602800 | 8604000 |
Thickness of rolled products(mm) | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.09-0.35 |
Width rolled products (mm) | 1400-1550 | 1600-1750 | 1900-2050 | 2300-2500 | 3000-3200 |
Main motor power(KW) | 45KW2; 55KW2 | 55KW2; 75KW2 | 75KW2; | 90KW2; | 110KW2; |
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller bearing which can bear high temperature. Sealing type is labyrinth.
b. The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending device, the nip adjustment speed can be adjusted, the electric parts has PLC control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
SHR-500A High-speed Mixer X2-→one set of Sx100L Banburry Mixer -→SK-Φ660×2300mm Plastic Mixing Mill—→SK-Φ610×2030mm Plastic Mixing Mill-→SJL-250 Extruder —→SY-4Φ610×1830mm Four Roller Calender—→SY-4Φ610×1830mm Assembly Equipment of Four Roller Calender
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.
